Category Archives: Uncategorized

Catch Me If You Can…

17 Sunday Jun 2018

Posted by in Accessories, Amarok, Maintenance, Modifications, Technical, Towing, Uncategorized

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I’m installing a “Catch Can” can on our VW Amarok and this little posting is all about it, but first a bit of history on why I’m installing one.

If you look at modern high performance diesel engines one of the things that they do to reduce emissions is have a number of systems to reduce the harmful emissions. EGR or Exhaust Gas Re-circulation wich is feeding part of the engines exhaust back into the intake but probably the most widely known is the DPF… or Diesel Particulate Filter which captures fine soot particles from exiting the exhaust. The DPF needs to be cleaned regularly, through a process called regeneration. Either active, passive or forced, the accumulated soot is burnt off at high temperature (around 600°c) to leave only a residue of ash, effectively renewing or regenerating the filter, ready to take on more pollution from the engine. To regenerate, the vehicle electronics adjust the timing of the engine to increase the exhaust gas temperatures or commonly it can be achieved by passive regeneration usually on the motorway when exhaust gasses are generally hotter.

In city driving or short trips the regeneration my not take place fully, leading to blocking of the filter. This can lead to higher fuel consumption and a visit to the mechanic for cleaning or replacement.

Forced Regeneration

If the DPF become blocked you will get an engine warning light and/or a DPF warning light to let you know that a regeneration or cleaning is required. If the vehicle continues to be driven and the engine load is not enough for the automatic process to be initiated you will get a second stage DPF warning. When your vehicle displays second stage DPF warning lights it will usually go in to ‘limp mode’ and should be taken to the dealer to ascertain the extent of the problem.

A forced regeneration involves the garage using a computer program to run the car, initiating a regeneration of the DPF.  This will also usually require changing the engine oil & oil filter.

Why does my Diesel Particulate Filter (DPF) block

Problems arise around town with stop start driving where the regeneration process might not complete or the engine never get hot enough for a long period. A warning light will illuminate or a message indicating the DPF is full displays on the dash. If you continue to drive in the same manner, the soot build up will increase until other warning lights illuminate and the vehicle will go into ‘limp’ mode, where driving speed is restricted.

Crankcase Ventilation

In all piston engines a certain amount of ‘blow by’ happens, this is some of the hot gasses treated in the cylinder combustion leaking past the piston rings.. or ‘blowing by’ and entering the crank case in the sump area. This pressure needs to be released and twenty years ago the engine oil filler cap used to have e vent in it. However in modern emission controlled vehicles this is not acceptable and the excess pressure is vented into the air intake of the engine where it passes through the engine cycle and exits through the exhaust. These hot gasses passing through the sump on their way out pickup fine mist of oil from the sump which is carried through to the intake of the engine and this creates three problems. The first is a sticky residue build up on the intake valves that hardens with temperature  – especially on direct injected engines. Secondly the intake pathway gets coated in oil from the engine. If you have a turbo charged engine with an intercooler, this can become an issue as it reduces the heat exchanging effects of the intercooler. Thirdly, when the oil is burnt in the engine it creates a heavy soot that increases the build up in the DPF.

When towing, you generally use more power for accelerating and maintaining speed which is great in one respect for the DPF. The downside though is the piston blow by is more and therefore the crank case pressure is increased.. picking up more of that fine oil mist from the sump.

Now the diesel engine tuning guys and the 4 x 4 guys in Australia have known about this for a number of years and they have a solution to the problem.

Cleaning up the crank cases gasses – “Catch Can’ or Air Oil Separator?

There is a difference. a ‘Catch Can’ is usually just that. A can that the gasses are fed into with an outlet that is fed back into the turbo inlet. Some do have some form of baffle but a lot don’t. More expensive ones may have a gauze wad inside for the oil droplets to form on. A lot don’t have a drain, you have to remove the bottom of the can to empty it. If you look on auction sites you can find nice looking anodised aluminium ones for £20 or £30 but for that sort of money all you are really paying for is the nice looking anodised aluminium. Not for an efficient effective unit.

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 On the other hand, a true Air Oil separator will have multiple traps in the form of differing size materials making up membranes for droplets to form on. A number of them are designed to swirl the gasses around first before exiting through the centre after passing through the filter membranes.

I wanted to get as much oil out of the gasses before they enter the engine inlet. So I opted for an Air Oil separator with replaceable membrane filter rather than a cheap ‘catch can’.   Seems like a simple device really, but there are a few more things to take into consideration…

I’ve opted to use the Mann-Hummel ProVent 200 on our VW Amarok. It’s been used all over the world with hundreds of installations on Toyota’s,  VW’s,  Mitsubishi’s, Land Rover’s and not just on 4 x 4’s.

My hope is that I’ll reduce the emissions through the engine while prolonging the life of the DPF,  keeping the inlet clean and oil free and importantly preventing that soot and carbon buildup in the inlet ports and valves while maintaining the efficiency of the intercooler.

Getting Started

I did look at the kits available for the VW Amarok and all were sourced in Australia. However I could buy all the individual components in the UK a lot cheaper than importing a kit. Bit’s ordered, the first decision was where to locate the unit…

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In the Amarok’s engine bay there is only two real places viable for the location of the ProVent. The first is on the back wall next to the engine ECU which seems to be the place of choice for most of the kits I’d found, and the second is in the front right hand corner in front of the battery.

Installing it on the rear firewall next to the ECU would mean partially covering up the Air Con gassing ports and I just knew that would be asking for trouble in the future…

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So the location that in my mind seemed the most logical would be to mount it in front of the battery, manufacturing a suitable bracket to hang it off the front top cross-piece where there seemed plenty of room and easy access.

This would also allow the two pipes… one from the crank case pressure release port (left below) and the return to one of the turbo inlet ports (right below) could take a short route from the ProVent across the front of the engine and would give me a couple of suitable points to mount supports for the pipes.

I needed to manufacture a bracket that mounted to the top cross rail and went over the air-con hose and bonnet release cable just below it. As luck would have it in my scrap metal bin I had the chassis from on old bit of electrical kit that was made out of aluminium and looked like it would do the job.

Cutting a section off, filing down the edges and drilling mounting holes didn’t take too long and that was followed up by a coat of etch primer and a couple of coats of high temperature gloss black (I only used that as I had a spare can from a previous job!)

Fitting was fairly easy…. and no, they will not be the final bolts!

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Marking and drilling three holes, followed by a couple of coats of metal protector to stop the edges of the holes rusting soon had the bracket in place. If you are wondering why the shape… well it came like that when I cut it off the scrap chassis, but quite by chance it allowed access to the hole which is access to the headlight adjuster screw.

Mounting the ProVent was now simple enough…

It was at this point I stopped. I didn’t like the way it covered the air-con pipe. There was little chance of it rubbing, the pipe already had a big rubber ring on it to stop chafing against the front cross beam or the bonnet release cable. I also now could not get to the bonnet release cable. The mount covered the point where there was a lubrication and connection block for it. It just wasn’t good engineering design.  IKB would be shaking his head and wafting his cigar around in dissatisfaction..

Back to the bat cave. Time for a rethink and to hone my skills in sheet metal origami.

I would like to thank Charles at HumbleMechanic.com for all the information and videos he produces about VW vehicles. Charles has been an absolute gold mine of information for all things VW and if you drive any of VW’s vehicles please be sure to drop in on his YouTube channel and take a look. 

That’s it for the moment… off to Wirral Country Park Caravan & Motorhome Club site for 4 days R & R.

Be right back after the break…..

E-Trailer….Smart or what!

28 Monday May 2018

Posted by in Accessories, Electrical, Gadgets, General, Maintenance, Modifications, Uncategorized

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A few weeks ago Andy Harris (yes that Andy… him off the TV) and of Road Pro fame called me to tell me about a new gadget that Dutch caravanners were getting all excited about. Now not one to turn down the chance to test a gadget or two, when Andy asked if I’d like one of the units to test I of course said in true reserved fashion said “Well I suppose I can take a look at it”. Who wouldn’t pass the chance to check out the latest piece of tech gadgetry being made by those clever Dutch people at e-Trailer. A few days later a large brown box arrived.

On a recent trip to the C & M Club’s site at Blackshaw Moore I took the opportunity to not only put my feet up for a couple of days with Sue but install and play around… er… seriously test… one of the units..

Blackshaw Moor C & M Club

Opening up the box I found five smaller boxes, containing the main unit and four of the modules.

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Ok, so what is e-Trailer? The simple explanation is there is a black box that sends all kinds of information about your caravan to an app on your phone. It works with both Android and iPhones and there are various ‘modules’ you can add-on to get additional info.

IMG_1403The actual unit is about 120mm long by 80mm wide and 40mm high with a good quality power connector at one end.

In the box is the main unit, 1.5 metre long power lead, instruction manual and a card with a QR Code on it.

You get a QR code with each of the modules, and set of instructions, don’t lose the cars with the QR codes on them! (more about these later)

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Installing the unit is serious easy. You just hook up the power lead to a 12 volt supply. I opted to connected to a switched supply sort came on whenever the caravan master switch was on. This would mean it would be active when towing.

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Once you have powered up the main unit, go to the website e-trailer.nl/app and follow the link for your phone. In the case of my iPhone it took me to the App Store were I could download the app. Once downloaded launch the app and follow the on-screen instructions to register. I was a bit surprised it asked for my postcode and house number, but I guess this is how they register the unit to you for warranty etc.

Once you have created your account in the app and logged in… well remember that card with the QR code on it, simply scan the code and it pairs the app with the unit you have just installed.IMG_0861

You are done! It’s that easy. Now to add the modules. The first one I added was the temperature module. You get a small puck shaped device and following the on-screen prompt, scanned the QR code.

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Done… a quick scan and now I have the temperature reading. For each module you can set lower and upper limits and the type of alarm… visual notification, vibrate, sound. From reading the instructions you could put this sensor in the fridge so when you are driving along you can keep an eye on the fridge temperature to make sure your wine or beer is perfectly chilled when you arrive. From what I understand you can add additional temperature sensors so you can check what the temperature is in the caravan at the same time.

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Next was the voltage sensor so you can keep an eye on the battery voltage. Again it was a quick scan of the QR code and I could see instantly what the battery voltage is and its relative state of charge. (I have yet to check how accurate this is).

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Again, it is easy to set the limits, just tap the two cogs in the bottom left corner….

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… And you can adjust the upper and lower alarm voltages. This is really useful as you can correctly set it for flooded call, AGM or lithium batteries.

Want to know if you have left your roof light open or TV aerial up… or even if your fridge door is open? There’s a module for that… The E Switch.

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In the E-switch module you get two magnetic contact switches that come with 3M pads so you can stick them almost anywhere. Again adding them is a simple scan of the QR code and follow the instructions on-screen. I edited the text for the first switch so I know it is the TV Aerial.

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If one of the switches is open, on the home screen you see that the padlock is orange, close the switch and the padlock closes and the icon turns green.

So what else can it do? Well I also have the tyre pressure monitor module. You get two pressure sensors to attach to the tyre valve stems. The sensors are the type that you can change the battery, which I much prefer, as opposed to the sealed type. I’ve not installed the TPMS module yet as I’m still testing out other TPMS systems on the Amarok and caravan but no doubt it will be an easy install… by just scanning the QR code!

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The last little trick that is has is it is an extreme accurate caravan levelling aid. Again a quick scan of the QR code gets this up and running and follow the on-screen instructions to determine your level point and it becomes easy to level next time you pitch.

OK so what did I think about it?

Well it was super easy to install. It was also super easy to add each module. I like the fact that when you hit up to set off you can check the battery voltage and see if it is charging. You can make sure what ever you have attached the magnetic contacts to you can see if they are in the correct position (i.e. closed, lowered etc.) and you can check the fridge or caravan temperature and tyre pressure.

While driving you can keep an eye on things like your caravan’s tyres, battery charge and fridge temperature. when you arrive on site, reversing into your pitch you can easily see if the caravan needs levelling side to side using ramps or blocks and when you un-hitch you can adjust the jockey wheel to get perfect levelling front to back.

“We have a problem Huston…..”

Now I do have a problem with it. Come what may I cannot get it to vibrate, notify me or play a sound when  anything goes out of the parameters (switch open, battery voltage low etc. I made sure I had the latest version of the app, I have double checked all the settings within my iPhone but I cannot get a single ‘vurrrrrr’ or ‘ding’ out of it. Admittedly my iPhone is now 2 versions behind the times but if the app installed I’d have expected it to work ok. I’ll continue to work on this one.

Finally…

I think the idea and technology is great behind the product and I really do like it and can see lots of additional applications could be added on in the future.

Why though is it an after market accessory? When you can be paying the best part of £30k for a top end caravan should not this sort of information system be standard? When I hitch up and set off, I’d love to be able to check the battery voltage (and charging current) check the fridge was working, tyre pressures, doors and hatches closed… and it is not beyond the engineering skills of man to be able to have a bulb out detection system for the road lights even…. all fed directly to your phone.

If a manufacturer decided to install such a unit the price point would drop dramatically.. and that’s one of my other niggles. The technology and ease of installation is great, however there is a bit of an ‘ouch’ in the wallet as currently the comfort pack is priced around £380. That’s a lot of nights on site. You can build up the unit by just buying the individual modules though.

Do I want one… “Yes”…. would I buy one…. I’ll just go and have a word with Sue.

The e-Trailer is currently available from Road Pro here.. www.roadpro.co.uk/catalogue/01m-smart-trailer

End of Year Catch Up…

28 Thursday Dec 2017

Posted by in Amarok, Blog updates, Christmas Markets, Durham, Uncategorized

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Wow… it’s been quite a while since our last posting, and many thanks to all those of you who have emailed asking if we are OK. We are both fine, thanks.

Back in October we were due to go to the Caravan & Motorhome show and we had  booked in to the campsite at the NEC for 4 days. However, the day before, we actually wondered why we were going. Plenty of other bloggers and video bloggers would be going and posting on YouTube. I guess the plethora of video bloggers filming each other meeting other video bloggers wasn’t what we were about…. so we went to the C & M Club site at Southport instead.

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The weather played ball and we had a great few days in the October sunshine getting some cycling and walking in. This was also a bit of a try out for the bike rack on the Amarok and a change in how we pack. Although I’d done a couple of check-runs to make sure everything was stable with the bikes, this was the first real run with the caravan in tow and I’m pleased to report that the rack was stable and didn’t affect the towing in any way.

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The bikes were fairly easy to load and unload thanks to the drop down step I’d previously fitted to the rear of the Amarok and all things considered, I think we will now be taking the bikes on more trips. The other change was to how we pack. We now have ‘pre-loaded’ more of the items we take away with us and this makes things a lot easier having a stacking system with boxes for specific things. We are lucky that I have a “bat cave” at home. It’s a workshop really that allows us to store our packing boxes (check out the Really Useful Storage Box Company ) and get them stocked up ready for the next trip over a period of time. It now takes about 10 minutes to load the Amarok and all thats left is to load the clothes.

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The other bit of kit that we are long-term testing is the Sterling Power Wildside unit. I’ve written a couple of things in the past about this unit and so far the only thing I can really add is that it has exceeded my expectations of its performance. After not using the caravan for a couple of months and having a parasitic current draw from the alarm (the small charging circuit and 12 volt battery in the alarm has failed yet again!) by the time we had towed from Manchester to Southport our battery was fully charged and the fridge was cold as expected.

Christmas Markets…

Many of you will know in December we like to kick off the festive season with a Christmas Market or two. For the past couple of years we had gone down to Birmingham but this year we fancied trying something different. We booked a couple of sites to give us the chance to try somewhere different.

The first was Durham Grange C & M Club site just off the A1M. This would put us very close to Beamish Museum  and Durham. Although Durham Grange is really close to the A1M Junction 62 you can’t really hear the traffic and is a great little site. The general site and facilities were up to standard and the wardens very helpful.

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We were on a fully serviced pitch and my standard ‘kit’ of parts allowed connection to the grey water drain without any head scratching.

Again we were lucky with the weather, mainly dry but turning much colder. Beamish is only about a 20 minute drive away and it meant that we could have a full day at the museum without having a silly o’clock morning start. If you have never visited Beamish, I would recommend you put it on your “must do” list, especially if you have children/grand children. One thing you must do while there… go and see the dentist and have a chat and then visit the fish and chip shop with the coal-fired frying range. Standing outside smelling fish and chips frying mixed with the smell of coal fires really takes me back to my early childhood.

Durham Grange is also a great base for a trip into Durham. The Cathedral and Castle are worth a visit and there are plenty of shops to explore in the tiny streets in the city centre. Getting into the centre from the caravan site is easy. On the other side of the A1M to the site is a park and ride that takes you right into the city centre. However a word of caution….. if you walk you have to cross two-three lane slip roads to the A1M and it’s busy even out of peak periods. Trying to walk back to the site in rush hour has to be avoided. We got the park and ride bus in but decided that it would be safer getting a taxi back. In summer however, if you ask the wardens they have a map with the details of a riverside walk into the town centre.

Three days at Durham Grange really didn’t give us chance to explore further, it has been added to the long list of “must go back so we can see….” collection.

Next stop…. York

York has to be on everyone’s list of favourite cities. We had chosen a Tranquil Touring site – York Caravan Park for the second part of our festive tour.  Despite the weather forecast of strong winds for the next 24 hours and an increasing chance of light snow the further south we got, the drive down from Durham was an easy tow and the sat nav directed us round Yorks outer ring roads. The only real traffic we saw was around the ring road. As York is a bit of a no go for visiting by car the ring road and feeder roads to the various park and ride points can be a bit congested, but a bit of patience and we were only around 15 minutes late based on what our sat-nav had predicted when setting off. The temperature by now was also dropping and hadn’t risen above four degrees for the whole journey.

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York Caravan park is only a couple of miles outside York and right outside is a convenient bus stop with a bus that will whisk you right into the centre in about ten minutes.  It had been several years since we had both been to York and one of the stops Sue wanted to do was Jorvik viking centre. The bus dropped us off and we headed in the general direction of Jorvik through all the Christmas Market stalls. At one end of the market was a large teepee that had a log fire burning in the centre and a bar serving all manner of festive spirits. While Sue opted for Mulled Wine, I decided on a mug of hot chocolate with Baileys… well it was only three degrees with a bit of a wind chill.

We really enjoyed Jorvik and it seemed bigger than we remembered it… which I don’t think it was unless they dug a bit more up. Unusually I didn’t see a restriction on taking photos… so I managed to sneak a few… without flash of course (just in case… and I hope I’m not in breach of copyright!).

While mooching round the shops we came across The Cat Gallery (45 Low Petergate) and couldn’t resist a visit…. emerging with a rather fitting mug for Sue “…everything tastes better with cat hair in it”. We headed back towards the station to catch the bus back to the site. As it was Sue’s birthday today, a bit of a tradition to mark the start of our Christmas is the annual viewing of National Lampoon’s Christmas Vacation. Nothing better than sitting in a toasty caravan with frost forming outside, a satisfied fullness from an enjoyable meal and a couple of drinks watching a favourite movie.

National Railway Museum…

A visit to York cannot be called complete without a visit to the NRM. The cold weather had now really arrived and far to our west in the Pennine hills snow was forecast. We however had a cloudy but bright frosty morning.

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We caught the bus again and this time stayed on all the way to the railway station. You can cut through the station over the foot bridge to the railway museum.. which if it’s raining can be handy. Over the past few years we have done quite a few railway trips on heritage lines and visited a few of the museums but the last time we were here was 32 years ago. A lot of the exhibits had changed of course and the site has expanded.

By mid morning we were part way round it was time of a coffee and we stopped by The Dining Car Restaurant and Sue tried out one of their speciality teas with a sausage sandwich and I can say their coffee was up-to-standard and so was their bacon sandwich. A huge improvement on the old BR offerings!

One of the things that I personally think is a “must see” at the museum if you have any interest in railways is hidden round the back of the Flying Scotsman in the store-room. The museum has opened up its stores so you can wander the shelves and see some of their collection that they haven’t got room to put on display and in here you will find the layout used to train signalmen. Each day (check timings) a number of retired signalmen put on a live demonstration on the layout of how signaling works and that is followed up by what can only be described as a re-enactment of a rail disaster. The one we watched saw 7 signalmen going through the sequence of events and demonstrating on the layout with running trains what happened. Very thought-provoking. It’s a must see but please check the timings so you don’t miss it.

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It seems that these breaks are over all too soon. The temperature was hovering around  one degree and the water hose had frozen overnight as we started to pack up. Snow was forecast later that day and the Pennines had already had an inch or two of snow and it was falling over the M62 west of the Pennines for the run back to Manchester. Thankfully towing our caravan with the Amarok is quite easy and we have a towing ratio of about 65% which really makes things easy and stress free in difficult weather conditions.

The snow wasn’t too bad and not as much as was forecast and we arrived back at the storage facility at the time the sat nav predicted when setting off. Last trip of 2017 done and planning for 2018 can commence.

Some other bits…

As I write this Caravan Chronicles this year has had over 7.8 million page hits – around  14.5 million since I started the blog (I’m still amazed!). This year has basically doubled the number of the previous years total. A lot of this is due in part to links from other blogs and forums, to some of the technical pages. I did look at some of the links into the site and saw that how to connect batteries for example were linked to off grid housing forums, boating, canal boat, sailing, RV, eco and everything in-between.  I now find that I receive emails containing questions from all over the world about all sorts of subjects. How many emails?…. well this year it’s been over a thousand that I’ve answered. As a consequence it now takes me a bit longer to respond.

I have found out though that folks that follow links to Caravan Chronicles from some forum or other that they don’t really know about Caravan Chronicles and simply assume that there is a highly paid team in the background answering questions and have a specialised knowledge of their particular field of enquiry and get quite upset when I tell them I haven’t a clue about the house batteries on a Fairhaven 32 foot motor launch and how they are connected (totally made up question of course).

I remember the late (and great) John Wickersham once telling me “Once you have answered a question in print that will be your life”.

The other question that pops up now and again are about ‘merch’ as the Americans refer to it. Do I have a shop with stickers, mugs branded paraphernalia etc. Nope, nada. So far I have resisted the temptation to commercialise, product place or have adverts on the blog. I don’t really want to go that route.

I do however do the occasional review of products that manufacturers send me and try to attempt to be as honest as I can with what I write. I do also work with a couple of manufacturers on products that they are developing or ideas that they have but these don’t get written about.

What’s happening in Caravan Chronicles in 2018…

Well there will be some trips of course and we will be visiting our “local” caravan show at Event City in January.

We are in two minds whether to get a new caravan… we would like a twin axle, twin bed, mid bathroom layout, but we keep thinking there is nothing wrong with the one we have… decision decisions!

There are a few things that are going to be changing on the blog. I have been procrastinating on starting a searchable Q & A page. I’m not sure if this is possible in a WordPress blog and it might mean having to change how the site is hosted. I also want to link up to an interactive travel map. I’m still researching this one though. I’ve also been thinking about the blog’s style and look…. it’s over five years old now and does it need an update?

Towing covers….

OK, so now I have a question for you….. I’m a bit undecided about getting a towing cover. They seem to be gaining popularity and after our trip, the front of the caravan could have done with some protection from all the road salt and grime thrown up. As we have never had a cover of any sorts, I’m looking for a bit of feedback on features to look out for and things to avoid. I’d be grateful for any pointers.

Sue and I hope you have a very Happy New Year and safe travels in 2018.

PS… as I sometimes do, a few arty photos…. (proper engineering in monochrome!)

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About 12 months ago I ditched using Adobe Photoshop which had been my go-to photo editor for over 10 years in favour of the free Polarr Photo Editor… which I do like for it’s speed and ease of use. I’ve been playing about trying to reproduce the varoius classic postcard looks from the turn of the 19th centtury and mid 20th century…

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Getting All Charged Up – Part 2…

26 Wednesday Apr 2017

Posted by in Caravan Electrics, Caravan Servicing, Electrical, General, Maintenance, Modifications, Projects, Technical, Uncategorized

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Planning the Install

Remember the Six P’s… “Proper Planning Prevents Piddling Poor Performance”… or something along those lines! Before we start hacking away at the multitude of cables (and my email inbox fills up with help requests) we need to pull out the relevant electrical schematics from the handbook. Our caravan is a ‘dealer special’ based on a 2011 Swift Europa 550 fitted with a Sargent PSU.

We can see from the schematic below that the 13 pin plug enters into the caravan and terminates with two connectors – FB6 and FB7 on fuse unit C44 which in our caravan is located just next to the front draws near the water pump. FB6 is all the road lights and we can ignore this.

Socket Connections

The cables we are interested in are from pins 9,10,11 & 13 which are coloured Orange, Slate Grey, White/Black and White/Red respectively and terminate in connector FB7. We need to now look for these leaving the Fuse Unit and heading off to the PSU.

The most likely candidate will be connector FB2 with four cables going to connector P1 on the PSU. If they are all 2.5mm²  it’s a good clue these are the ones we want. We will need to check these with a multimeter though to be sure. The colours have changed too so we will need to confirm what the new colour is for each circuit.

Socket Connections 2

So that’s the input side of the Wildside potentially sorted out, now we have to find the fridge connections. Looking at the schematic for the Power Circuits we can see that the fridge is connected via four cables. One directly to Neutral and the other three to P7. We can also see from this schematic that the leisure battery is connected to P2 via a 20 Amp fuse. This tells us two things – the wiring is rated for 20 amps and we will have to upgrade the cable size from the Wildside unit to the leisure battery.

Fridge Circuit

For the fridge… We are interested in the two cables that power the heating element and on the drawing they are coloured W/B and R/Y (White/Black and Red/Yellow) and originate from connector P7 on the PSU.

Fridge Circuit 2

We have now identified on the schematics the cables we need to look for and where they run from and to. Next step is to create a new schematic using the information from these two drawings to show how we are going to connect in the Wildside unit.

To The Bat Cave…. err Drawing Board!

If you are handy at using a drawing package such as Sketch-Up or similar (I use “AUTODESK® Graphic” on my MAC) you can have a go at drawing it out, or simply just use a sheet of paper. The important thing here is you DO draw it out.. this is not an option, its a mandatory task!

TIP: If you are drawing this out by hand on a sheet of paper, it might help to photocopy your caravan schematics and cut out the relevant sections… like the fridge and stick them to your drawing to make it easier.

So here’s my efforts….

Wildside Wiring 01

If you remember in part 1 I said we will need to make five connections…. not including the neutral. Well we have the five connections. After looking at the layout I decided not to cut the current leisure battery connections to upgrade, but to install a new Positive and Neutral cable alongside the original cables. This will mean however I will need to drill a new hole in the battery box and install a sealed cable gland.

The three cables that we cut on P1 that are now unconnected should, in theory not be part of any circuit. However to be sure I’m going to terminate both the neutral cables (originally connected to Pin 11 and Pin 13 to the neutral point on the Wildside unit.

The cable that was originally connected to Pin 9 I’ll just crimp on a blind connector and secure out of harms way. I am not sure if this might need to be connected to a +ve supply. There are a couple of things that I’ll need to check, for example, the toilet flush always works when the caravan is connected to the tow vehicle – with or without the engine running ( handy if a quick P(it) stop is required!).

Now… To The Bat Cave!

Well it might be a couple of days as I have just ordered a few bits and pieces I don’t have in stock in the workshop… and I’m still procrastinating whether to do the install as a video to accompany my written ramblings.

Coming up in part 3. I attempt not to destroy our caravan, do a lot of crimping, consume a lot of coffee and I may be swearing a lot on camera!

Getting All Charged Up – Part 1…

25 Tuesday Apr 2017

Posted by in Boondocking, Caravan Electrics, Caravan Servicing, Electrical, Gadgets, General, Maintenance, Modifications, Off Grid, Product Review, Reviews, Technical, Tow Vehicle, Uncategorized, VW Amarok

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If you are a regular reader you may remember a couple of posts I wrote about leisure battery charging in caravans and motorhomes (Smart Alternators: how they affect Caravans and Motorhomes…. and NEC Show Roundup – it’s all technical…) and I linked to a few videos that Charles Sterling from Sterling Power has produced covering charging topics and Euro6 engines. At the recent NEC show Sterling Power were featuring a new product that would soon be available that would solve all the issues for caravan owners that were experiancing towing with vehicles that had “smart alternators” which were are standard on Euro5 and Euro6 engines and the issues around regenerative braking on Euro6 engines. Charles promised to send me one of the first pre-production “Wildside” Battery to Battery chargers specifically designed for caravans.

IMG_1127A couple of days ago I was excited to receive   a package from Sterling Power containing one of the pre-production new “Wildside” units. The unit itself is robustly constructed and weighs in at about the same as a bag of sugar – 1Kg.

It comes with a comprehensive 11 page instruction/installation manual that goes through all the steps that you need to install the units and what all the various lights and connections are on the unit itself. For anyone that is familiar with my electrical drawings, Sterling have based their installation drawings on my format so are easy to understand (in my opinion!).

I’ll state now for the record, Sterling Power have sent me this free of charge to install and evaluate and that is what I’m going to do, but I will be honest and tell you if I think there are any issues with the installation or the unit in the way that it operates.

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Looking at the connections for the unit it all looks straight forward. The circuit board is labelled  exactly as the drawings in the installation manual which is reassuring and the manual goes into the various functions of each connection and the programming of the unit.

Why this unit?

Since we had changed from using our 2006 Land Rover Freelander HSE as our primary tow vehicle to our 2016 VW Amarok Atacama I had noticed that our leisure battery was not getting close to a full charge even after towing for a couple of hours. We don’t have a solar charging system installed and relied on the tow vehicle and EHU when on site to keep our leisure battery topped up. I knew about the limitations of smart alternators and have written about them before and answered lots of emails about problems readers were now experiancing. Up to this point I really didn’t have an answer to most of the problems and I was considering going down the same route as our Australian cousins and installing some hefty cables between the tow vehicle and caravan, connected together with Anderson connectors. Works fine down under and would do here, especially coupled with one of Sterling Power’s B2B units which I had been looking at.

Now this would be ideal for us, but anyone who tows using a company car, a lease vehicle or a vehicle on a LP scheme can’t just go ahead and install stuff willy nilly. Unless it is done right, it has the potential to be a bit of a ticking bomb as well and  if I was going to recommend it as a solution there are very few people with experience to do an installation of this type. I have seen some right botch jobs on heavy-duty cabling by so-called “professionals” when installing simple winches and dual battery systems on 4 x 4 off road vehicles. Using a lump hammer, cold chisel and block of metal is NOT the professional way to crimp battery cables!

I was looking round to see if there were other options and talking to the chaps on the Sterling Power stand at the show told me they had a product in development that might just be the solution…. and here we are!

How does it work?

I’m not going to give you chapter and verse on the internals (some of that would be guessing on my part and some is propriety information anyway) so I’ll simplify it as much as I can.

In current tow vehicles you have two connections that supply power to the caravan – one for the fridge which is only live when the engine runs and one for charging the leisure battery which is usually live all the time.  Now the problem is that as it’s quite a distance from the front of the vehicle where the battery and alternator are to where  the leisure battery and fridge are located in the caravan. The size of the cables providing the connections are key to how efficient it all works.

Nearly all good quality tow bar wiring uses 2.5 mm square (2.5mm²) cable for these circuits and they connect between the tow vehicle and caravan through a 13 pin plug and socket (or 12N & 12S in older vehicles). The problem with all this is down to good electrical ‘laws’. In essence the more current you draw through a length of cable the greater the voltage drop ( I go into a bit of techie detail about it here… Understanding Cable and Cable Sizes ) Some people go to the lengths of re-wiring the circuits in 4mm² or even 6mm² cable, which was OK up to a point… usually the point which is the connection between the vehicle and caravan. With the traditional installation what you end up with is two circuits that the voltage is usually too low to provide a good charging capability for the leisure battery and the fridge circuit that might or might not, depending on voltage drop, have some spare capacity but you can’t use it to charge the leisure battery.

Back to the Wildside unit…

What the Wildside unit does and this is really clever, is it takes over the two power circuits, aggregates them and manages the output. It draws the maximum current available through each of the two circuits and provides an output for the fridge always at the correct voltage to maximise the efficiency of your fridge and protect it from the voltage fluctuations inherent with Euro6 and Regen engines and any spare capacity on this circuit it added to the leisure battery charging circuit, steps up the voltage and provides a separate output via a four stage intelligent battery charger to maximise the charging capability to your leisure battery.

This is a very very simple one paragraph explanation, it does have a few other tricks up its sleeve though.

One feature is the “Remote Mode Select” switch option. This allows you to install a switch that will allow you to turn the unit to “Wildside”, “Boondocking” or “Off Grid” mode and run the fridge as though it was being powered from the vehicle. It is actually being powered from the leisure battery.

Take note though… Most caravans and motorhomes are fitted with absorption fridges which use a heated element that is constantly on to make the fridge work. However some motorhomes ( I don’t know of any caravans) are fitted with the more expensive and vastly more efficient compressor fridges which work exactly like your fridge at home but can’t run on gas. If you are camping off grid for a few days with an absorption fridge, then run it on gas. However if you are worried about your fridge not maintaining temperature on an hours ferry crossing or on a euro tunnel crossing then you can use the switch to keep the fridge running. The period you can power it will depend on the capacity of your battery(s)… I would not advise using it with and absorption fridge on a battery bank with anything less than 110Ah capacity.

If you do use this feature on the Wildside unit, it will protect your battery bank from discharging past the safe point by turning off the fridge when the voltage reduces and reaches a critical point that would damage your battries.

You also have the ability to specifically select the type of leisure battries you have installed – GEL I, GEL II, AGM I, AGM II, Sealed, Open, Calcium, LiFePO4 to get the correct tailored charging and maintenance program for your battery bank.

If you are fortunate to have lithium leisure batteries there are a couple of other connections you will need to check out too.

Installation Considerations…

We know what it does so how do we connect it. Well this is where it could get messy unless we have a plan.

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In essence, what do we need to do? Well we have to cut and divert the incoming pin 9 and pin 10 into the Wildside unit and connect one output to the leisure battery. We also need to disconnect the fridge from the caravan’s original control box and reconnect it to the Wildside unit. As the habitation relay is usually buried inside the original control box we need to be able to control this from the Wildside unit. There is a terminal for this (“CVan Dis Output”) but what do we connect to this to make the habitation relay operate correctly?

The original Pin 10 lead that we cut and diverted into the Wildside unit, the other end of this still goes into the installed control box and this will operate the habitation relay. Remember we disconnected the fridge power lead from the installed control box and reconnected it directly to the FRG+ output on the Wildside unit so all it does now is operate the habitation relay.

So summing up, we have to cut 3 cables and re-terminate 5 ends into the Wildside unit. This of course does not include the neutral connections which will be easy and straight forward.

Other Considerations…

The installation of the Wildside unit must be easily reversible so it can be moved to another caravan at some point in the future.

We must also use the correct size cables to connect to the leisure battery as we will now be charging at higher currents than was possible before, the original cable that was installed in the caravan to connect to the leisure battery may not be of a sufficient rating.

We must document the changes properly so that at some point in the future someone can follow what we have done incase they have to fault find.

We must make sure all the connections and general installation are done to a high standard to ensure the installation is safe.

Finally we must be able to do the install without invalidating any warranty on the original installed control unit (i.e. not opening it up) and retain functionality of all the elements of the caravans electrical system. It’s no use installing the Wildside unit if half the electrical features of you caravan don’t work afterwards!

IMG_1130In Part 2…

In the next part I’ll go through the manufacturers electrical schematics of the caravan and show how to find and trace  which cables we are going to look for when we do the install and how we produce a simple drawing showing the changes.

I’ll also come up with a quick check list for all the additional bits (cable, terminals etc) that we will need for the install.

Fitting A Bike Rack to the VW Amarok – Part 1…

03 Friday Mar 2017

Posted by in Amarok, Bike Carrier, Bike Rack, Modifications, Uncategorized, VW Amarok

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It’s been a few months since we bought our VW Amarok and I hadn’t originally intended it to take this long to install a bike rack or carrier. What slowed us down was sorting out the bits needed for mounting a bike carrier above the bed of the Amarok. In the USA, pickups are plentiful and there are various companies that make carrier systems and mounts for pickups. My initial thoughts it would be fairly easy and started perusing the Thule website. Unfortunately they did not sell the correct mounting hardware for where I wanted to mount the rack.. on the side rails for the Roll-N-Lock cover.

Searching the internet found plenty of results for the type of mounting I wanted… all in America and the most promising system was produced by Yakimar.

However, trying to find a retailer that would ship to the UK was a bit of a problem as most would only ship to the US and Canada. I did eventually find a company in California that would. The next hurdle was the cost. To buy everything and get it shipped over here would ring up a massive £2180 bill at the checkout. This was not worth it. I out the bike rack on the back burner for a while… and the pound against the dollar slipped in the meantime.

Getting ready for installing the bike rack

I started looking around again at the start of this year and returned to Thule and Fiamma. Could I make up my own “kit of parts” to do the job? Fiamma while having a great selection of racks and bits didn’t provide anything in the way of a roof bar so back to Thule again. While mooching about their website I accidentally got on to the American  area of their site and while looking for mounting feet came across one specifically designed for mounting on to flat roofs. The part was intended for a Fibreglass canopy on a Jeep Wrangler but pictures showed them being used on a number of vehicles and camping trailers. This was exactly the part I needed.

I checked with a number of Thule retailers to see if they had Kit 3113 which was used to mount Rapid Podium Foot Pack 460R on flat surfaces. No one had it, so a quick email to Thule asking if it was obtainable in the UK or Europe was fired off. The answer was a bit surprising. It was an American part produced by the American Division and was not obtainable in Europe.

OK, back to my contact at Worldwide Cyclery in California… did they stock it and could they ship it? It arrived within six days. I also ordered the Foot Pack 460R as it was over £60 cheaper even after paying import duty than buying it in the UK on-line. I now had the means to mount the WingBars(Aeroblade). I just needed to check the size and order these and two FreeRide 232 bike mounts. Before I ordered, I checked the width I’d need. Next problem, The WingBars in the UK were 1500mm wide and in the US being manufactured in English sizes were slightly wider by about an inch. They arrived a few days later from the US!

OK, so now I had all the parts… to the bat cave!

Assembling the 3113 mounting plates

Assembling the 3113 mounting plates

The first task was to assemble everything so I could to a test fit of the whole caboodle on the back of the Amarok before drilling anything… always a good idea! The four Kit 3113’s were assembled first and the four 406R feet were mounted on to them.

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Assembling the 460R on to one of the 3113 mounting plates.

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 Once this was done, the sub assemblies were slid on to the ends of the WingBars.

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Once this was done, I could roughly position the two partially completed WingBars across the bed of the Amarok.

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I now needed to check the position of the bike on the FreeRide 532 so that would in turn give me the position I needed to mount the WingBars. From the centre line of the mounting plate the front edge of the front wheel is about 550 mm, so the front WingBar needs to be at least 550mm back from the rear of the cab.

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However, the Amarok’s sport bars have to be taken into consideration as these stop the front wheel of the bike going too far forward and will help protect the cab.

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This presented a problem. The rear of the FreeRide232 protruded back and hung over the rear tailgate by about 350mm and if possible I wanted everything flush. Not a problem, the two bike wheel mounts can be slid forward and backwards to accommodate various size bike frames and the main mounting point… with a little assistance from a rubber mallet and be slid backwards. So in effect I nudged the two main bars forward so they didn’t protrude over the tailgate and the bike still fitted. You can see my mark as I started to move the main mounting plate on the picture below:

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While doing the test fitting and adjusting the position of the mountings, I discovered I had a bit of luck. On the Amarok sport bar there are two ABS plastic mouldings that fit round the bars that are designed for mounting spot lights or work lights that just happen to line up and can be used as ‘rub strips’ to stop the front wheels contacting the coated stainless steel sports bars.

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I could now measure where I wanted the WingBars to be located and marked out the positions. I wanted the rear cross-bar to be as far to the rear as possible (something planned for the future) and worked out the distance from the front bar which had to be located so the bike rack fitted with the front wheel tucked against the roll bar.

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As the sides of the Roll-N-Lock cover had a slot underneath, I’d previously machined 4 pieces of steel to fit in them and pre drilled and tapped the holes. All I needed to do was drill the sides of the Roll-N-Lock cover.

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The (supplied) hex bolts passed through and screwed into the steel plates I’d machined. I also added a spreader nut and lock nut underneath… just to be sure! The lock nut wasn’t tightened up to the spreader nut, so if someone tries to undo the hex bolts, they will simply back off a little then spin round.

OK, first one done time to do the other side…

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Other side complete a quick test fit of the WingBar…

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While pre-positioning the front bar ready for marking out, I was interrupted by Sue… a welcome coffee and hot pie break!

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Both rails fitted, it was time to add the covers and rubber strips…

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A final position check of one of the racks and time to call it a day as the rain set in again.

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The spacing of the bars will give us lots of options for the future to add a top box, ski mounts – these will allow ski’s to be carried angled upwards over the cab (have to learn to ski first though!) or a mesh tray.

I’ll post part two soon showing the bike carrier mounting and go into some of the little pitfalls I have come across.

Choosing A New Tow Vehicle Pt3…

28 Thursday Jul 2016

Posted by in General, Tow Vehicle, Towing, Uncategorized

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If you haven’t already done so, it might be worth reading Pt1 and Pt2 first.

635931307096487040.jpgWe hadn’t originally set off to visit Manchester Van Centre VW originally, but had gone to Costco to pick up some supplies. However we were early, the queues to check out non-existent and we found ourselves back in the Freelander quicker than expected. It’s not so often that both our time off coincides so neatly so it was a bit of an opportunity to go and have a look at an Amarok. We parked up and walked towards the showroom entrance, Sue said “I like that colour” as we walked past a new Amarok Atacama parked outside. Sue, by now was a dab hand at spotting Amaroks from a wide range of distances!

The choice of vehicle colour is a funny thing, we have had black vehicles for years and I wanted a change. The original Amarok I had seen was all white, with chrome, and I’d got it in the back of my mind as down to either white or silver. But Sue was right, it was a rather nice blue, a colour I’d never even considered. In fact I don’t think we have ever owned a blue vehicle.

Once inside the receptionist introduced us to Jessica, the sales person. Now at this point I have to admit… I am the customer from hell. I know I am. I don’t like sales people in general. You just have this feeling that one half of their brain is working out if they have or will make their sales target and the other half is calculating their commission if they sell you something. What’s left is dealing with you. I asked Jessica a few basic questions and went with both barrels into towing electrics.. and rather than looking like a startled rabbit caught in the headlights, calmly said “I don’t know I’ll go and ask someone” not the usual sales technique of waffling round the subject… a bit like a politician does.

I think I mentioned it in a previous post that a number of people had said that they are unsure about commercial dealers, mainly because they don’t have any experience of them I guess, but my experience in all the dealings we have had with Manchester Van Centre is that they are really friendly and they do know their product range. If you are in the market for a VW Camper, they happen to have a really neat white van set up in the showroom and these things are in big demand. Apparently a couple of the staff also have them and are active campervanners.

Although they didn’t have an Amarok demonstrator available – it was already out and booked up for quite a while, Jessica arranged a test drive in one of the managers cars, so we went off for a drive round in a blue Atacama… big mistake…. I had originally worked everything out on a Trendline, not the special edition Atacama. I now wanted the Atacama, damn, I fell for the classic sales trick!

The test drive was successful, so figures were exchanged…. several times and a couple of days later we placed our order for a shiny blue – the blue Sue said she liked, Amarok Atacama BiTurbo Blue Motion.

The Tow Bar Tango

 The next thing was to sort out the tow bar. I wanted a fixed bar… no problem as VW do one, ad 13 pin electrics. Again no problem VW can do this but the fridge and leisure battery charging circuits are not included and VW don’t have a kit for doing this. Ok, not a problem as Jessica said she could arrange for this to be done before we pick up the vehicle. A day or so later in a chance phone conversation with Jessica I asked what type of relay would be fitted, knowing that it needed to be linked into the vehicle electrics and fully integrated with the auto stop start and energy recovery system on the alternator and not a voltage sensitive type. Jessica suggested that I talk directly to the company that would be doing the final bit of the wiring.

After two hours of trying to get through to speak to the right person on the phone I eventually spoke to someone who was supposed to be the contact given to me. The conversation did not inspire me with confidence. I asked about the relay and was told it was a voltage sensitive type. When I asked about integrating with the stop start and energy recovery, the person didn’t have a clue and said they had been fitting these for years without problems. I also asked about the size of the cable and was told the always use 2.5mm. Long story short… I emailed Jessica and said don’t let this company anywhere near the vehicle. Fit the VW side of it and I’d arrange for the remaining two services to be completed after I’d taken delivery.

This got me thinking, there must be a OEM kit for the vehicle. A quick email to my contact in Germany soon elicited a result. Westfaillia do an approved kit. A quick search on the Westfailia website for my nearest supplier came back with North West Towbar Centre in Stockport. Now there was a name I had heard of. They had been given a big thumbs up by a few of the Caravan Chronicle subscribers and I’d also recommended them to a couple of people who had experienced issues and they reported back had their problems resolved successfully. A quick phone call to them confirmed they did have the correct Westfallia kit and they could do the job and it was a switching relay, not voltage sensing.

As it was now late, I fired an email back to Jessica to tell her to cancel the VW tow bar and electrics, I’d get the North West Towbar Centre to do the job after I’d taken delivery. The following morning Jessica rang me. She had been in touch with the guys at North West Towbar Centre and arranged for Manchester Van Centre VW to take our  vehicle down on Monday to get it all fitted out ready for us to collect it on Thursday and If I paid them directly, it would be cheaper. Now how’s that for a bit of top dealer service.

The Insurance Waltz

I’d just finished a twelve hour night stint at the airport and arrived home about eight on the Monday morning. Time to arrange the insurance. I’d already arranged to cancel the Mini Cooper insurance arranged through the Caravan Club the previous week and received a shock as I’d expected to just transfer it over to the Amarok. Unfortunately the Caravan Club insurance doesn’t insure pick-up’s. For the life of me I can’t understand why…. or couldn’t at the time.

I started with the well know comparison web sites and immediately got re-directed to their commercial vehicle sections… Pick-up’s are designated as commercial, even if they are privately owned. I filled in the various sections and eventually got some quotes back.

Now you might want to brew up and get yourself comfortable.

As our vehicle was having one of our old registrations transferred on to it, it hadn’t rattled through the DVLA system at this point, so I could not enter the registration, but had to find the exact vehicle description, which I did on all the sites. To actually arrange the insurance I had to ring the various companies. So I started with a quote that seemed reasonable, it had no claims protection, legal cover, a minimum excess, all the usual bits and seemed like good value. I rang the company giving the quote reference number on the screen.

The person on the other end of the phone ran through the details of the information with me. Everything was OK and they could use the registration number I gave them even though it was not on the DVLA system yet. So far, so good. He then asked would I be using the vehicle to commute to a fixed place of work… well yes. Ahh, you only have social and domestic cover ticked, not Social, domestic and commuting. I didn’t see a box to tick for that I said, just social and domestic and I assumed that as it was private use only… a box which I had ticked, would include cover for travelling to work. No, that’s not covered. OK, I need that, so how much does that add… £100. I nearly fell off my chair. So that covers me and my wife for travelling to work then? No… just you. I snorted coffee (which I needed having been awake by now for over 24 hours) over my keyboard. What! If you want your wife adding we can do that…. it will be another £50. This was getting expensive very quickly.

Right, so I’m covered for social, domestic and travelling to a fixed place of work for both myself and my wife then and towing our caravan. Err…. not towing a caravan… that will be extra and we only do third-party fire and theft on that… for another £120. What use is TPF&T on a caravan when I’m towing it… I want fully comprehensive. We don’t do it. I thanked the person and hung up. I was imagining what else would be an extra… Ahh you didn’t mention you wanted to breath in the vehicle… that will be another £50. It’s a bit like the scenes from Carry on Camping… everything was £10 extra.

Right, I’ll ring someone else… and the conversation went in a similar vein. However this person suggested I try ticking the “Carry Own Goods” box instead of “Private Use” box as it might come back with better quotes. I went back to the comparison websites and edited my original information. On checking the “Carry Own Goods” box it then started asking for a trading name… I entered Caravan Chronicles…. although this could lead me into a whole new dark place.. never mind, I continued. ‘Please state the radius of delivery for your own goods’…. well Caravan Chronicles is read in Australia so I guess 20,000 miles would cover it…. it didn’t like that and suggested I try again. I tried  various distances and…. well it was crap to say the least. I had now been awake for about 26 hours.

I tried ringing a third company…. this time they person understood my plight and said they would have a word with the underwriters and see if there was anything they could do. They would call me back.

While I was ingesting the last of the caffeine I hadn’t snorted all over the place, I  started to flick through a copy of Land Rover Owner magazine that I’d received a few days earlier through the post and as luck would have it I flicked on to a full-page advert for Adrian Flux…. now there was a name that I knew. They specialise in covering all sorts of 4 x 4 and specialist and modified vehicles. Kettle on, fresh coffee in my mug, I sat down for the long haul and gave them a call. I spoke to a very nice gentleman in Norfolk and he understood my situation, took some details and within 15 minutes we were fully insured, with all the bits I wanted and by the time I had finished on the telephone to him, my email inbox had dinged and there were my policy documents and insurance certificate.

The insurance company that said they would call me back….. well I’m still waiting.

So after 4 hours of being on the phone, I now had a sweaty ear from the telephoneium  and had been on the go for 28 hours. All I had to do now was hi-tail it over to see Jessica to sign the paperwork and let her have a copy of my driving licence.

'The Wolf' at North West Towbar Centre all ready to go in for its tabor and electrics tone fitted.

‘The Wolf’ at North West Towbar Centre waiting to go in for its towbar and electrics to be fitted.

On the way back, I decided to drop into the North West Towbar Centre in Stockport. The Amarok had been taken over to them that morning to have the tow bar fitted. It was the first time I had been there and it was great to actually see a shop – quite a big one too – stuffed full of actual products that you can touch, pickup and feel the heft of their construction rather than one of these dinky show shops full of nothing and posters.

I introduced myself and spent half an hour or so chatting to one of the guys there. They do know their stuff when it comes to electrics and we talked about some of the problems with modern vehicles and fitting aftermarket equipment to them.

Time to head home…. I had one last task to do, and that was to order the Roll N Lock rear cover, but that’s going to be for another day.

Next time: Picking up the Amarok and starting to fit some kit.

Choosing A New Tow Vehicle Pt 1…

26 Tuesday Jul 2016

Posted by in Accessories, General, Help Guides, Tow Vehicle, Towing, Uncategorized

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Stopping at Rivington Pike services for a coffee. All 38 foot 6 inches of outfit fitted lengthwise.....

Stopping at Rivington Pike services for a coffee. All 38 foot 6 inches of outfit.

Our Freelander is now becoming a grand old lady of 10 years vintage, we have owned her from new and she’s just passed the 90,000 miles mark so we thought it might be time to retire her from towing duty. However we intend keeping her and started to look round for a suitable replacement to take on the task of towing the caravan. As at some point in the future we hope to move up to a twin axle, twin bed caravan I started looking for a vehicle that would be capable of towing what we hope to move towards in the future.

Now, this is my (our) thoughts and the rational for our eventual choice. It may not be perfect for you or even close to perfect, but this is what we considered in our choices and hopefully going through the process will help you now or in the future when you come to start thinking about a new tow vehicle.

There are lots of options and styles and we needed to narrow down the list quite a bit before getting into the detail. I did read all the reviews from the last “Tow Car of The Year Awards” to see what was being considered by the industry as the top performers, but in some respects the awards are slightly tilted in my opinion as they only review vehicles that have been put forward by the various manufacturers…. which I guess is a marketing tool for them. So there are some vehicles that are not in the awards that should be considered.

Types

We have always had 4 x 4’s as our main vehicle, with an eclectic mix of second vehicles, sports cars, saloon cars etc. Personally we don’t think a saloon or estate type vehicle, even a 4 x 4 version would be right for us. This narrowed it down to SUV type 4 x 4’s and 4 x 4 pickups.

We have nearly always had a Land Rover in the family, I passed my test in one back in 1978 and was quite used to them. Sue had been driving one for longer than she will admit to… both Discovery’s and Freelander’s. The only thing neither of us had any experience of owning was a pickup style vehicle.

4 x 4’s – Choosing a body type

So we are now down to SUV’s and Pickup’s. We very seriously looked at what we needed or thought we might need.

Currently we have a roll out Fiamma Awning, but this might change so we thought about what we would do with a wet awning when packing up… not wanting to put it in the caravan. We also thought about our bikes, we don’t take them with us on every trip, but on some occasions that we hadn’t we wished we had. The ability to take them easily on every trip was a requirement. We didn’t want to carry them on the roof though, so a rear mount on the vehicle was a must. Currently they hang off the back of the Freelander’s spare wheel and it didn’t interfere with towing the caravan and was fairly easy to load and unload. The idea of lifting them on and off a roof mount didn’t appeal to me.

We have a few things that live in the caravan – levelling blocks, corner steady blocks etc that I’d like to carry in the vehicle, and the Cadac, sometimes we don’t take it due to lack of space in our current vehicle (I hate carrying things on the back seat).

Ease of loading – it’s an art loading up any tow vehicle packing everything in so it doesn’t rattle or move about and is safe, so a rear load area that is bigger than our Freelander was a must. We actually think we are pretty slick when it comes to loading as everything is in stackable “Really Useful Box Company’ boxes.

We naturally started looking at 4 x 4 SUV type vehicles – it’s what we know most about and again being big users and fans of the Green Oval, started looking at Landy’s. Now here’s the thing, at the Land Rover dealers…. as we got out of the Freelander… my wallet went off on its own ordered a coffee and a Panini, sat down and said “no way dude”. The wallet was right. The cost of purchasing, yearly servicing and maintenance of one of the Green Oval products was giving my wallet cardiac arrhythmia. Although it may have topped the tow awards for years, it wasn’t an option for us cost wise.

OK, so what else was there similar to a Land Rover? I listed on a spreadsheet all the alternatives and proceeded to wade through them over the next couple of months.

What you have to be aware of is we started this process over 12 months ago, so I’m compressing the time scale down quite a bit.

From the spreadsheet I whittled it down to engine size, towing capacity, Gross Train Weight, Hitch weight limits, braked trailer limits, serving costs, purchase price, wheel base and rear axle to tow ball length, width, height, cost of tower and electrics…. you name it, it was included on the spread sheet. Eventually I came out with the top three contenders… well on paper at least.

Automatic or Manual Transmission

The final choice was whether to go manual or automatic for the transmission. As much as I like manual transmission for 4 x 4 off road capabilities, we weren’t going to be doing a lot of green lane off roading and automatic was the obvious sensible choice.

So with my spreadsheet stuffed full of info, boxes ticked, lists of suppliers for racks and odds and ends then next task was to visit dealers to push, pull, prod, open, shut, question and test drive my (our) top choices.

Job done.

A few days later, while driving to work at silly o’clock in the morning (about 4:45 am actually, I do remember it well ) my careful cogitations unravelled in spectacular fashion.

2015 in review

01 Friday Jan 2016

Posted by in Uncategorized, Year In Review

≈ 2 Comments

The WordPress.com stats helper monkeys prepared a 2015 annual report for Caravan Chronicles.

Here’s an excerpt:

The Louvre Museum has 8.5 million visitors per year. This blog was viewed over 1,200,000 times in 2015. If it were an exhibit at the Louvre Museum, it would take about 52 days for that many people to see it.

Click here to see the complete report.