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Caravan Chronicles

~ not just another caravan blog

Caravan Chronicles

Category Archives: Projects

“Caution – Contents may have moved”

27 Sunday Jan 2013

Posted by Simon Barlow in General, Maintenance, Modifications, Projects

≈ 4 Comments

Tags

Caravanning, Caravans, Maintenance, Modifications, Travel Trailer, Travel Trailers

One of the annoying things about caravans is shelves can be marginally worse than overhead lockers on aircraft that have just flown through a thunderstorm. That is to say things fall out when you open the door. The cupboard in our bathroom is one such ‘disaster waiting to happen’ locker.

"Caution - contents may have moved"

“Caution – contents may have moved” (note – blurry picture to simulate turbulence!)

In an effort to reduce the carnage, Sue had resorted to lying most of the containers down – with the inherent leak risk for some items. This also had the effect of reducing the storage capacity of the shelves, not that we had mahoosive amounts to store as this was right at the back of the caravan on the rear wall.

After a bit of pondering, the solution was clear… clear 5mm thick lexan actually. I cut three pieces, two 315mm x 100mm and one 315mm x 75mm and slightly rounded the edges over using a file and finishing with a fine emery before flaming the edges.

To attach the lexan I used self adhesive velcro strips so that if we needed to remove the fronts at any point for cleaning they would simply pull away. Installing them was a simple matter of removing the velcro backing sheet and sliding the lexan pieces into the cupboard, lining them up and pulling them forward to stick the velcro to the inside of the cupboard fronts. A picture is worth a thousand words…..

The lexan panel in place and the shelf restocked

The lexan panel in place and the entire contents of the cupboard now on one shelf.

So hopefully now there won’t be any chance of things falling when we open the door or anything leaking because it’s fallen on its side. I had the lexan sheet left over from a previous project and it took about 30 minutes in the workshop to cut and edge the sheets and around five minutes to install in the cupboard. A worth while Sunday morning job methinks.

S

PS… here’s the other shelves finished….

All three shelves done.

All three shelves done.

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Let there be light… or at least a bit more light

22 Tuesday Jan 2013

Posted by Simon Barlow in General, Maintenance, Modifications, Projects

≈ 2 Comments

Tags

Caravan, Caravan Electrics, Caravanning, Caravans, Lighting, Modifications, One Hairy Caravanner, Sterling Caravans, Swift Group, Travel Trailer, Travel Trailers

The original light fitted above the sink

The original light fitted above the sink

Generally the lighting in our Sterling Celebration 550 is, pardon the pun ‘spot on’. However, there isn’t anything that has been designed by one person that another thinks they can improve on it. This is the case with the lighting above the sink and hob. Swift had installed a single tube 8 watt fluorescent fitting above the sink unit which was fantastic at lighting the sink up, but trying to see into the depths of any pans on the hob was like peering into a bottomless pit and “One Hairy Caravanner  needed all the help he could get when cooking! It was time for an upgrade.

I had looked on line for suitable alternatives and had considered LED units. While at the Manchester Caravan and Motorhome show last week we looked at a few options for LED fittings, but nothing stood out as a suitable alternative that would cover the existing fixing holes and cable entry point.

A brief search came up with a suitable alternative offered by Maypole that was a twin tube unit that could be selectively switched between running one or both tubes using the inbuilt switch. It had an opaque diffuser and closely matched the existing fitting. As luck would have it was an item stocked by Go Outdoors and with our discount card it worked out to the same price I could buy it on-line.

Before starting, I identified the fuse supplying the light fitting and removed it. Although the caravan master switch was off, it’s always wise to remove the fuse as well… it just becomes habit to do this after a time anyway.

The first task was to drop the bottom panels from the cupboard units – two small screws for each panel and check out a suitable route for the wiring of the second unit. Swift had thoughtfully already machined a hole between the cupboard divider to allow the power cable for the microwave to pass through and even more helpful was the existing 12 volt power cable for the light was long enough to reach the location of the new fitting.

The new fitting screwed to the base panel. The old fitting in front.

The new fitting screwed to the base panel. The old fitting in front.

With the old fitting removed and the new fitting in place, I could start on installing the new fitting. I had checked before removing the panel above the hob that there would be enough clearance to open the glass lid of the hob without trapping fingers. I also wanted the light to be slightly forward so that it illuminated the depths of any pans on the front burners of the hob. With the position marked I could drill a small hole in the panel for the cable to pass through and mounted the light using four small self tapping pan head screws that matched the ones Swift had used on the original light.

Both light fittings attached to the panels with tubes and diffusers installed

Both light fittings attached to the panels with tubes and diffusers installed

All that remained now was to make the connections. The existing power lead was fed through the hole to the space above the hob. The original fitting had spade terminals crimped on to the leads that pushed into the connector fitted to the end of the existing wiring loom so for the fitting above the hob I crimped on two spade connectors.

Crimping on spade terminals

Crimping on spade terminals

Once these were done, I connected the light fitting and re-installed the panel above the hob unit. This gave me enough slack in the existing loom to install two crimp splices.

Two crimped splices.

Two crimped splices.

If you are splicing into cables, please don’t use IDC (Insulation Displacement Connection) connectors, commonly known as  “scotch-loc’s”…. they are not a reliable way of joining cables and can damage the original cable and in some cases reduce the current capacity of the original cable.

All that remained now was to re-install the panel above the sink, replace the fuse for the circuit and test out the fittings.

Let there be light.... or two in this case

Let there be light…. or two in this case

We now have the ability to switch one or two tubes on above the sink and above the hob unit, so now excuses for the “One Hairy Caravanner” to burn anything on the hob now!

S

PS… sorry about the photo quality, I forgot to take a camera and had to use my iPhone

Caravan Chronicles Shopping...

I have been asked where you can purchase some of the products featured above. Here are the links to the products in the Amazon store. If you click on the links and purchase the items, a few pennies will go to helping the cost of running CaravanChronicles.com

Selection of crimp terminals : Electrical / Wire Terminal / Crimp Set 360pc AST24

Ratchet Crimp Tool : Silverline PL55 Ratchet Crimping Tool, 215 mm

Heat Shrink Sleeve : Am-Tech Heat Shrink Wire Wrap Assortment (127 Pieces )

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The Glazing Caper…

10 Thursday May 2012

Posted by Simon Barlow in General, Maintenance, Modifications, Projects

≈ 1 Comment

Tags

Avtex, Modifications, Project, Seals Direct

One of the things we both liked about our Sterling Celebration 550 was the drop down TV storage compartment. It ment we could just simply drop the TV down when we needed it and push it up out of the way when we didn’t. It could be safely transported in its stowed position, so no need for  a bag to put it in or a place to store it when travelling. Best of both worlds, or so it would seem.

We did notice a drawback, to improve the sound quality, Avtex had installed bi-directional speakers, that is they face forward but to improve the sound, they also have a grill at the rear and use whatever surface is behind the TV to reflect some of the sound. Now this is absolutely fantastic if your TV is mounted against a wall. Ours was mounted in front of a hole. The other thing that was also slightly annoying was the fact that if you had the blind down during the night, it tended to get rattled a lot as the quilt would get caught in it so it was always pulled up at night. This then required who ever was up first, if they wanted to open the front blinds and not disturb the person sleeping had first to drop the blind with the same silent skill as a Ninja.   Continue reading →

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Bike Rack update…

25 Wednesday Apr 2012

Posted by Simon Barlow in Maintenance, Modifications, Projects, Uncategorized

≈ 2 Comments

Tags

Bike Rack, Freelander, maximum angle, Towing

After coming up with the Bicycle Conveyance Contrivance, I needed to do a bit of angle measuring. Andy Ingham had posted asking if I had enough clearance for a steep incline… and I posted back I thought I’d have 35 to 40 degrees. After I’d posted that I started thinking…. and then the doubt set in. So, a few days later as the rain had stopped, I dragged Sue back to the storage compound, this time armed with some straight edges and a combination angle set.

We hooked up the caravan and using my modified jockey wheel handle raised up the jockey wheel to its fully wound in position and then raised it in the clamp to its highest position. The next step was to determine the maximum angle the vehicle could be at before the jockey wheel touched the bike rack.

WARNING: this post contains maths! Continue reading →

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Jockey Wheel Mod…. Update

19 Thursday Apr 2012

Posted by Simon Barlow in Maintenance, Modifications, Projects

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Tags

AL-KO, Jockey Wheel, Modifications

You know when you have built, modified or ‘tweaked’ something and it works as you planned, but there is always this feeling that it’s not quite right… well I had the same feeling last night. Although the mod to the jockey wheel did everything I wanted, I’d lost some of the functionality, namely the original Al-Ko handle.

I don’t like having bits left over and the handle was no exception. I needed a way of attaching it so it could be used as intended. Continue reading →

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Jockey Wheel Mod….

18 Wednesday Apr 2012

Posted by Simon Barlow in Maintenance, Modifications, Projects

≈ 1 Comment

Tags

AL-KO, Francis Kirk, Jockey Wheel, Modifications

After my Bicycle Conveyance Contrivance posting a couple of days ago, I have been thinking about the modification needed to make sure the jockey wheel cleared the bike rack. My original Idea was to simply remove the roll pin holding the handle onto the inner threaded rod and replace it with a “R” type clip. However, on removing the roll pin, it was obvious that the cranked handle was designed to hold the threaded rod in the upper shaft of the jockey wheel. Right, plan B then.

The top of the Al-Ko jockey wheel

I have always thought that if you can slow someone down that is going to try to deprive you permanently of something, then they will look somewhere else. With that in mind I thought if there wasn’t a handle on the jockey wheel, it would be an inconvenience to someone who thought they deserved our caravan more than us. As the steadies require the use of a 19mm socket attachment in the power driver or the cranked winding handle… and as it happens, the Al-Ko wheel lock also required a 19mm socket, by a bit of logical thinking, I thought “A-ha a nut that uses the same size 19mm socket could be a way forward.”  Well, if the truth be told, I opened my big divided tray of assorted nuts… looked at one and thought “that looks about right,” then thought “I’ll bet that is the same size as the steady nuts.” Continue reading →

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Bicycle Conveyance Contrivance….

16 Monday Apr 2012

Posted by Simon Barlow in Maintenance, Modifications, Projects

≈ 3 Comments

Tags

Bike Rack, Fiamma, Freelander, Green Valley Bike Rack, Skidrive, Towing

The Prologue…

One of the big debates in the caravan world is how to carry your bikes. Our continental cousins have the advantage that their caravans come with a longer ‘A’ frame allowing a bike rack to be installed on it. Fiamma have an excellent range dedicated to just that. In the UK though, caravan manufacturers seem to prefer the stubby ‘A’ frame and basically because of this and the fact that UK vans seem to come pre loaded with the weight of a small elephant already on the hitch, we have to come up with alternatives.

The old bike rack, even on its highest setting, it would not clear the caravan 'A' frame and it was unstable too.

Somehow carrying the bikes on the roof is a bit of an aerodynamic disaster as far as I’m concerned and Sue was adamant that they were not going inside her shiny new caravan so the only place left  was to hang them off the back of the Freelander. We had a bike rack from a well-known car spares shop that fitted on the spare wheel and up to now had worked fine. The problem was it carried the bikes too low to allow us to tow the caravan. I’d adjusted the frame to lift the bikes as high as I could get them, but it wasn’t right and it seemed unstable. Time to look at alternatives. Fiamma was a logical place to start. They are well-known for producing equipment for caravans and motorhomes and have a range of bike racks that are designed with this in mind. Continue reading →

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Back home again…

13 Monday Feb 2012

Posted by Simon Barlow in General, Projects, Trips

≈ 1 Comment

Tags

Aquaroll, Bear Extender, digital thermometer, Oswestry, WiFI

Oswestry is a nice quiet little site and is one that we will add to the list of “will go again”.  The eco credentials of the site seem to be good too, all the lights on the bollards have been converted over to LED and the facilities block has a large solar panel array that must offset the carbon footprint of the site. We left around 11:40 and the temperature hadn’t dropped below zero overnight, so no problems with frozen waste-hog or aquaroll. As this was our first trip in cold weather, we were on a bit of a fact-finding mission. Just how practical was it to use the caravan in winter? I had fitted a digital thermometer with an outside probe (Maplin £9.99) to be able to check with a bit of accuracy. Continue reading →

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Our first project finished..

03 Friday Feb 2012

Posted by Simon Barlow in General, Projects

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Tags

Electric Towel Rail, Project, Storage

Sue and I went down to the storage place this morning to do a little work on the caravan. We had wanted to install an electrically heated towel rail in the caravan since we were at Chirk last December, as the towels didn’t dry too well just hung over the washroom door. Plus it looked a little unsightly.  I had ordered one via the internet and it had arrived a couple of days earlier. I’d got all the fittings ready in the work shop, so it was just a matter of getting down there and doing it. I took a camera with us and I’ve written it up as a project… so if you want to know more, it’s all here on the Installing an electric towel rail page.

On each trip, we find out a better or improved way of doing something, and the last trip out we decided that the cleaning stuff being in one of the top lockers was a waste of good space. Continue reading →

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Not clickbait…. Three weeks ago Sue and I were cycling between 8 and 10 miles each morning to get a morning coffee. Arrived back home and…. well time stopped. I had received notice that my test sample for Bowel Cancer screening had come back positive. Two days later I underwent a colonoscopy procedure which didn’t…

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  1. Dave Hart's avatar
    Dave Hart on How to: Connect two batteries in parallelAugust 27, 2024

    brilliant and so well explained! Thank you, love your work!!

  2. Simon Barlow's avatar
    Simon Barlow on Caravan Road Lights – Basic Fault FindingAugust 25, 2024

    Please look at my very last post on the blog

  3. Martin's avatar
    Martin on Caravan Road Lights – Basic Fault FindingAugust 25, 2024

    martin here caravan lights worked fine for two stop overs I had then hooking up again for my third trip…

  4. Emmy’s Camper Travels's avatar
    Emmy’s Camper Travels on My last post….August 25, 2024

    I’m so sorry. My sincerest sympathies go to you and your wife Sue. Your ideas and advice have been so…

  5. Steve Walsh-Jones's avatar
    Steve Walsh-Jones on My last post….August 22, 2024

    very sorry to hear this. Your posts have been very informative and enlightening providing an in depth view on different…

  6. thetwinaxletouringscouser's avatar
    thetwinaxletouringscouser on My last post….August 22, 2024

    Good heavens above Simon I am ever sorry to hear of such devastating news for both you yourself and Sue.…

  7. Eileen's avatar
    Eileen on My last post….August 22, 2024

    Simon and Sue, thank you both for sharing your passion for caravans with us. The news is extremely sad, our…

  8. Philip Parkes's avatar
    Philip Parkes on My last post….August 22, 2024

    Simon. So sad to read you last post today. Our thoughts are with you and Sue at this time. Whilst…

  9. Philip Parkes's avatar
    Philip Parkes on My last post….August 22, 2024

    Simon. So sad reading your post today. Our thoughts are with you and Sue at this time.

  10. Philip Parkes's avatar
    Philip Parkes on My last post….August 22, 2024

    Simon our thoughts are with you and Sue.

  11. Luke Tarrant's avatar
    Luke Tarrant on My last post….August 22, 2024

    Very sorry to read this and my thoughts are with you both at this time.

  12. Alan Smith's avatar
    Alan Smith on My last post….August 22, 2024

    Dearest Simon. I have never met you, but I feel as though I have some (limited) knowledge of you and…

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