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Caravan Chronicles

~ not just another caravan blog

Caravan Chronicles

Tag Archives: Trailer Electrical projects

A Bit Of a Follow Up…

02 Saturday Sep 2023

Posted by Simon Barlow in 5th Wheel, Dash Cam, Hitch Camera, Maintenance

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Tags

5th Wheel Caravan, Hitch Camera, Modifications, Reversing Camera, Towing, Trailer Electrical projects

This is just a bit of a follow up to A Bit Of An Upgrade… really. After installing the new camera on the 5th wheel, I went ahead and installed a new camera for hitching up. Now obviously hitching up a 5th wheel is a bit different to a tow ball and having a camera in the right position makes it so much easier… So the view in the ‘mirror’ is now a bit different!

The cameral is aligned with the hitch centre line so it should make reversing back on to the pin a doddle…. OK I have square it up a bit since taking the photos! The system I opted for allows the addition of up to 4 cameras to the screen and I have the option of displaying any combination of these cameras in single camera, two camera or four camera in various patterns, all easily configurable from the screen. So for the moment I have it configured so that each camera is displayed full screen and I can simply swop between them using the CHannel button.

Mounting the camera was pretty easy…. I used a short length of 50mm aluminium angle and with a deft bit of drilling in the right places it allowed me to mount the slim licence plate style camera on the top of the Roll-N-Lock cover.

From a distance it doesn’t stand out too much. I sprayed the aluminium angle with etch primer then a couple of coats of black bed liner so it almost matches into the black of the Roll-N-Lock… but a quick glance I don’t think you would notice it from the rear.

So I think that is that project finished…. until I decide to do the trailer side view cameras that is!

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Lighting Up The Scene…

25 Saturday Mar 2023

Posted by Simon Barlow in Accessories, Car Trailer, Caravan Electrics, Caravan Road Lights, Electrical, Gadgets, Maintenance, Modifications, Projects, Technical, Tow Vehicle, Towing, Vehicle Wiring Projects

≈ 7 Comments

Tags

Caravan, Caravanning, Caravans, Maintenance, Modifications, Reversing lights, Scene Lights, Towing, Trailer Electrical projects, Travel Trailer, Travel Trailers, Work lights

A while ago I upgraded the lights on our caravan by changing the functions round and added two new LED reversing lights which I can’t understand why I hadn’t done this years ago. In daylight they are bright… and at night they are really bright… retina burning bright according to reports. Reversing into a dark pitch is a lot easier and safety wise having an additional set of tail and brake lights with two large bright rear fog lights instead of the single factory 21 watt light mounted almost as low as you can get on the rear of the caravan is a vast improvement in my mind. You can read about my changes here… “Put Yer Lights On Mate…“

Following that article I had lots of people contact me letting me know they liked what I had done and considering upgrading themselves. Not a clue if anyone did, but that’s how these things go. I did have another email from a gentleman which was a bit different. Now I’ve edited it a bit as it was originally two emails and included a company name and some specific details which I’m sure they would not wish me to publish to the world…. here’s the gist of it though:

“Hi Simon, been reading your blog for a while and I read your post about upgrading your caravan lights. I was wondering if you might be able to help with something we would like to do with our trailers or could put us in touch with someone who can? We have around eight trailers that are used on various locations separately or as a group and are towed by a variety of vehicles, mostly our own but occasionally by contractors. Most of our trailers have additional side lighting powered off the trailers own batteries which are charged from the vehicle or while on site from generators. A lot of our set up and tear down is done at night and we have had issues at dark locations where the vehicles reversing lights don’t really help. Is there any way we could get the side work lighting to come on when the vehicle reverses but could be controlled from the vehicle without any additional switches or alterations to the vehicles but could be turned on and off as reversing on a public road with them on might not be legal”

From an exchange of emails, I do know what the company does and some of the sorts of places it works. They don’t always have access to mains power when setting up or tearing down and would like something that can easily be installed in a trailer without too much alteration to the electrical services. Nothing could be installed in any of the tow vehicles as the vehicles were not always their own and I first suggested a cheap(ish) remote switch that could be used by the driver to turn them on and off as required. I was told this was not an option as the remote switches would likely get lost/damaged or need batteries or be with the wrong crew, some sites they could not use any radio equipment.

Time to put my thinking cat on…

Polo…. always a great thinking cat, sadly no longer with us.

I had a bit of an idea forming. Something I’d seen on a Class A American RV (Prevost I think) was a set of spotlights set in the side panel of the RV pointing backwards and located near the front wheel. These lit up down the side of the RV and the ground to the side when reversing…. I’d thought about adding a couple of simple cheap LED lights to the underside of the caravan between the wheel and front of the caravan angled outwards by about 60 degrees mounted under the floor… so when I reversed they lit up the caravan wheel and the ground it was going over so I could see it clearly at night in my mirrors. I had pondered how to switch this on and off using the Amarok but not add any more wiring between the caravan and vehicle. So I’d already come up with a solution.

Here is what I came up with…

It’s a simple two relay set up. The two triggers for this to work are the vehicle reversing lights and the rear fog lights. The top relay in the box is activated by the vehicle being in reverse with the reversing lights on. The lower relay is activated by turning the vehicles rear fog lights on. Only when these two conditions are met, is there a circuit across the two relays switches made thus activating the work lights on the trailer.

Quite simply when reversing to turn on the work light simply turn on the rear fog lights and the work lights will come on.

Cables 1, 2 & 3 connect to the road lights. Cables 4 & 5 are for the switched load. The cost was around £15 for the components for each unit and that included Bosch relays & sockets, the die-cast box and fuse holder. I guess putting it in a plastic case and using cheaper eBay sourced relays could halve that cost.

I did also think that as an upgrade or option the relay operated by the reversing lights could be a timer relay. Set it to say 15 seconds, then when reversing you turn on the work lights and they will remain on of 15 seconds after reversing as long as the rear fog lights are on. This would give you time to reverse, pull forward and reverse again. Each time you select reverse the timer would reset and as soon as you disengaged reverse the timer would start its countdown again.

High level work lights could be a boon to reversing into dark pitches or storage sites. Image take from the internet, copyright not mine.

It was as simple as I could get it using existing signals from the vehicle that already pass through to the trailer. I guess it could be used to turn anything on using any combination of lights operating from the vehicle.

The wiring between the road lights and work lights is kept separate as I wasn’t 100% sure how the trailers power system worked and how it was connected to the road lights (if at all) The two relays were installed in a die cast box with a grommet for the 5 cables. All the trailers were fitted with one of these and apparently they have all been working fine for several months.

Why did I opt for reversing lights and fog lights?

I wanted something that would not be used generally through the day so reversing on a public road during daylight or even at night the work lights would not illuminate. Running during the day with lights on and your fog lights will not operate the working lights… and if you are running in weather that requires headlights and rear fog light… then I guess having the working lights come on while you reverse in those inclement weather conditions just makes you more visible to everyone around. So apart from that I don’t think that you will cause a danger on the road with this set-up.

So…. I think I might just have to install one of these on my caravan…. just in case!

Low level scene lights down the side of the trailer can be just as effective as high level work lights. Image taken from the internet, copyright not mine.

Its a fairly simple DIY job to build a box and install it without too much messing about with the original wiring. Now someone asked me about getting the orange side marker lights to flash in time with the indicators…. and remain as side markers when the indicators weren’t being used. Is this something I need to put my thinking cat on for? Let me know in the comments.

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  1. Dave Hart's avatar
    Dave Hart on How to: Connect two batteries in parallelAugust 27, 2024

    brilliant and so well explained! Thank you, love your work!!

  2. Simon Barlow's avatar
    Simon Barlow on Caravan Road Lights – Basic Fault FindingAugust 25, 2024

    Please look at my very last post on the blog

  3. Martin's avatar
    Martin on Caravan Road Lights – Basic Fault FindingAugust 25, 2024

    martin here caravan lights worked fine for two stop overs I had then hooking up again for my third trip…

  4. Emmy’s Camper Travels's avatar
    Emmy’s Camper Travels on My last post….August 25, 2024

    I’m so sorry. My sincerest sympathies go to you and your wife Sue. Your ideas and advice have been so…

  5. Steve Walsh-Jones's avatar
    Steve Walsh-Jones on My last post….August 22, 2024

    very sorry to hear this. Your posts have been very informative and enlightening providing an in depth view on different…

  6. thetwinaxletouringscouser's avatar
    thetwinaxletouringscouser on My last post….August 22, 2024

    Good heavens above Simon I am ever sorry to hear of such devastating news for both you yourself and Sue.…

  7. Eileen's avatar
    Eileen on My last post….August 22, 2024

    Simon and Sue, thank you both for sharing your passion for caravans with us. The news is extremely sad, our…

  8. Philip Parkes's avatar
    Philip Parkes on My last post….August 22, 2024

    Simon. So sad to read you last post today. Our thoughts are with you and Sue at this time. Whilst…

  9. Philip Parkes's avatar
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    Simon. So sad reading your post today. Our thoughts are with you and Sue at this time.

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    Simon our thoughts are with you and Sue.

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    Very sorry to read this and my thoughts are with you both at this time.

  12. Alan Smith's avatar
    Alan Smith on My last post….August 22, 2024

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