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Caravan Chronicles

~ not just another caravan blog

Caravan Chronicles

Tag Archives: Modifications

Let there be light… or at least a bit more light

22 Tuesday Jan 2013

Posted by Simon Barlow in General, Maintenance, Modifications, Projects

≈ 2 Comments

Tags

Caravan, Caravan Electrics, Caravanning, Caravans, Lighting, Modifications, One Hairy Caravanner, Sterling Caravans, Swift Group, Travel Trailer, Travel Trailers

The original light fitted above the sink

The original light fitted above the sink

Generally the lighting in our Sterling Celebration 550 is, pardon the pun ‘spot on’. However, there isn’t anything that has been designed by one person that another thinks they can improve on it. This is the case with the lighting above the sink and hob. Swift had installed a single tube 8 watt fluorescent fitting above the sink unit which was fantastic at lighting the sink up, but trying to see into the depths of any pans on the hob was like peering into a bottomless pit and “One Hairy Caravanner  needed all the help he could get when cooking! It was time for an upgrade.

I had looked on line for suitable alternatives and had considered LED units. While at the Manchester Caravan and Motorhome show last week we looked at a few options for LED fittings, but nothing stood out as a suitable alternative that would cover the existing fixing holes and cable entry point.

A brief search came up with a suitable alternative offered by Maypole that was a twin tube unit that could be selectively switched between running one or both tubes using the inbuilt switch. It had an opaque diffuser and closely matched the existing fitting. As luck would have it was an item stocked by Go Outdoors and with our discount card it worked out to the same price I could buy it on-line.

Before starting, I identified the fuse supplying the light fitting and removed it. Although the caravan master switch was off, it’s always wise to remove the fuse as well… it just becomes habit to do this after a time anyway.

The first task was to drop the bottom panels from the cupboard units – two small screws for each panel and check out a suitable route for the wiring of the second unit. Swift had thoughtfully already machined a hole between the cupboard divider to allow the power cable for the microwave to pass through and even more helpful was the existing 12 volt power cable for the light was long enough to reach the location of the new fitting.

The new fitting screwed to the base panel. The old fitting in front.

The new fitting screwed to the base panel. The old fitting in front.

With the old fitting removed and the new fitting in place, I could start on installing the new fitting. I had checked before removing the panel above the hob that there would be enough clearance to open the glass lid of the hob without trapping fingers. I also wanted the light to be slightly forward so that it illuminated the depths of any pans on the front burners of the hob. With the position marked I could drill a small hole in the panel for the cable to pass through and mounted the light using four small self tapping pan head screws that matched the ones Swift had used on the original light.

Both light fittings attached to the panels with tubes and diffusers installed

Both light fittings attached to the panels with tubes and diffusers installed

All that remained now was to make the connections. The existing power lead was fed through the hole to the space above the hob. The original fitting had spade terminals crimped on to the leads that pushed into the connector fitted to the end of the existing wiring loom so for the fitting above the hob I crimped on two spade connectors.

Crimping on spade terminals

Crimping on spade terminals

Once these were done, I connected the light fitting and re-installed the panel above the hob unit. This gave me enough slack in the existing loom to install two crimp splices.

Two crimped splices.

Two crimped splices.

If you are splicing into cables, please don’t use IDC (Insulation Displacement Connection) connectors, commonly known as  “scotch-loc’s”…. they are not a reliable way of joining cables and can damage the original cable and in some cases reduce the current capacity of the original cable.

All that remained now was to re-install the panel above the sink, replace the fuse for the circuit and test out the fittings.

Let there be light.... or two in this case

Let there be light…. or two in this case

We now have the ability to switch one or two tubes on above the sink and above the hob unit, so now excuses for the “One Hairy Caravanner” to burn anything on the hob now!

S

PS… sorry about the photo quality, I forgot to take a camera and had to use my iPhone

Caravan Chronicles Shopping...

I have been asked where you can purchase some of the products featured above. Here are the links to the products in the Amazon store. If you click on the links and purchase the items, a few pennies will go to helping the cost of running CaravanChronicles.com

Selection of crimp terminals : Electrical / Wire Terminal / Crimp Set 360pc AST24

Ratchet Crimp Tool : Silverline PL55 Ratchet Crimping Tool, 215 mm

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My Caravanning Wish List for 2013

02 Wednesday Jan 2013

Posted by Simon Barlow in Blog updates, General, Maintenance, Modifications

≈ 4 Comments

Tags

AL-KO, Caravanning, Caravans, Insync, Modifications, Towing, Travel Trailer, Travel Trailers

Here is a few things I’d like to see for 2013….

Bathroom Vents

For caravans with bathrooms, why do they put the skylight in the middle of the bathroom and not in the shower cubicle? If you look at the majority of travel trailers and motor homes in the USA, they install the roof vent in the shower cubicle. A couple of reasons.. one it means that you don;t have to turn on the light in there when it’s daylight outside, but for me the key one is that any steam is allowed to vent out straight from the cubicle when the shower door is shut, rather than letting it drift into the bathroom and raising the humidity level to a point where over a period of time it could potentially start to affect the structure of the caravan. I also think that it would improve the chances of keeping the bathroom warmer in colder months as cold air would be drawn into the shower cubicle, so with the shower door shut it would reduce the cold air in the bathroom while still providing the required ventilation.

Brake Assist Systems

Currently in the UK there are three or four brake assist systems, one of the most popular is AL-KO’s ATC Trailer Control system. This is an excellent product, but for me it only goes part of the way and offer true braking assistance. There are other products  such as Insync’s offering that offer braking assistance but no active stability program.

I’d like to see a unit with a similar stability program to ATC, but with the added advantage that the caravan brakes are applied when the vehicles brake lights are activated. Currently the over-run system fitted to caravans only operates the caravan brakes when the braking force exceeds a certain deceleration rate and allows the damper in the coupling to compress operating the brakes. Now for any van this limit is going to change… fully loaded for a two-week trip abroad is going to have a different operating point than when talking the van empty for servicing as the towed mass of the van will be different.

AL-KO Overrun brake coupling

AL-KO Overrun brake coupling

However, if the braking system was activated by the tow vehicles brake light circuit, you could apply 50% or 60% of the caravans braking effect no matter what the loading almost instantly. This will also help in marginal conditions. On ice at 10 MPH while manoeuvring on site, the caravan brakes will never activate when you depress the brake pedal, you rely on the vehicle brakes to do all the work and the four patches of rubber have to be able to provide enough friction to stop the tow vehicle and the caravan. If the caravan’s brakes could be operated, then the four patches of rubber suddenly increase by 50% to six patches of rubber.

Oh if it were that simple! Any assistance with the braking effort of the caravan via other means will have an effect on the over run coupling. If you brake the caravan partially via a  brake assist unit then the point at which the overrun coupling can apply the brakes will change and it is possible that the break assist unit could stop the overrun coupling from working correctly in some braking circumstances. The big issue could be if you have a system fitted that reduces the designed braking effect of the manufacturers overrun coupling, in the event of an accident, could the insurer technically claim that the braking had been knowingly compromised?  I think that this is why AL-KO have a different system for Australia and New Zealand and with the exception of the UK and Europe the rest of the world ditched overrun systems a long time ago.

“All right at the back?”

Manufacturers have grasped on to the fact rear view cameras are becoming an essential safety feature… well at least in motor homes they have. Us poor caravanners have to find clever ways to install rear view cameras and run cables without making warranty voiding holes in our expensive investment. Now I know it’s easy for a manufacturer to install a system in a motor home as he’s in control of everything from camera to screen and all the spaghetti in-between  With a caravan its a bit different as the manufacturer only has one end of the puzzle to play with, but a bit of thought into the design and assembly of the back panel could make the difference. It would be easy to design into the mould a mounting point that could be used to mount a camera and a suitable bit of pvc tubing run down the inside or a moulded trim strip that can be popped out like a bit of trunking that would allow at some point in the future a couple of cables to be installed. So, to all the caravan manufacturers out there, here’s the challenge – are you going to be the first to lead the way?

And finally…..

A gadget for all female caravanners….. an extension tube and nozzle that plugs into the blown hot air system that allows it to be used as a hair dryer when there is no EHU or a low amp EHU.

S

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The Glazing Caper…

10 Thursday May 2012

Posted by Simon Barlow in General, Maintenance, Modifications, Projects

≈ 1 Comment

Tags

Avtex, Modifications, Project, Seals Direct

One of the things we both liked about our Sterling Celebration 550 was the drop down TV storage compartment. It ment we could just simply drop the TV down when we needed it and push it up out of the way when we didn’t. It could be safely transported in its stowed position, so no need for  a bag to put it in or a place to store it when travelling. Best of both worlds, or so it would seem.

We did notice a drawback, to improve the sound quality, Avtex had installed bi-directional speakers, that is they face forward but to improve the sound, they also have a grill at the rear and use whatever surface is behind the TV to reflect some of the sound. Now this is absolutely fantastic if your TV is mounted against a wall. Ours was mounted in front of a hole. The other thing that was also slightly annoying was the fact that if you had the blind down during the night, it tended to get rattled a lot as the quilt would get caught in it so it was always pulled up at night. This then required who ever was up first, if they wanted to open the front blinds and not disturb the person sleeping had first to drop the blind with the same silent skill as a Ninja.   Continue reading →

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Jockey Wheel Mod…. Update

19 Thursday Apr 2012

Posted by Simon Barlow in Maintenance, Modifications, Projects

≈ Leave a comment

Tags

AL-KO, Jockey Wheel, Modifications

You know when you have built, modified or ‘tweaked’ something and it works as you planned, but there is always this feeling that it’s not quite right… well I had the same feeling last night. Although the mod to the jockey wheel did everything I wanted, I’d lost some of the functionality, namely the original Al-Ko handle.

I don’t like having bits left over and the handle was no exception. I needed a way of attaching it so it could be used as intended. Continue reading →

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Jockey Wheel Mod….

18 Wednesday Apr 2012

Posted by Simon Barlow in Maintenance, Modifications, Projects

≈ 1 Comment

Tags

AL-KO, Francis Kirk, Jockey Wheel, Modifications

After my Bicycle Conveyance Contrivance posting a couple of days ago, I have been thinking about the modification needed to make sure the jockey wheel cleared the bike rack. My original Idea was to simply remove the roll pin holding the handle onto the inner threaded rod and replace it with a “R” type clip. However, on removing the roll pin, it was obvious that the cranked handle was designed to hold the threaded rod in the upper shaft of the jockey wheel. Right, plan B then.

The top of the Al-Ko jockey wheel

I have always thought that if you can slow someone down that is going to try to deprive you permanently of something, then they will look somewhere else. With that in mind I thought if there wasn’t a handle on the jockey wheel, it would be an inconvenience to someone who thought they deserved our caravan more than us. As the steadies require the use of a 19mm socket attachment in the power driver or the cranked winding handle… and as it happens, the Al-Ko wheel lock also required a 19mm socket, by a bit of logical thinking, I thought “A-ha a nut that uses the same size 19mm socket could be a way forward.”  Well, if the truth be told, I opened my big divided tray of assorted nuts… looked at one and thought “that looks about right,” then thought “I’ll bet that is the same size as the steady nuts.” Continue reading →

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