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Caravan Chronicles

~ not just another caravan blog

Caravan Chronicles

Tag Archives: e-Bike

Rack’em Up…

14 Thursday Sep 2023

Posted by Simon Barlow in 5th Wheel, Accessories, Bike Rack, Bikes, e-bikes, MiRider, Modifications, Projects, Sutton-on-Sea

≈ 1 Comment

Tags

5th Wheel Caravan, Bike Rack, Bike Storage, e-Bike, MiRider, Modifications

One of the huge advantages of having a 5th wheel caravan over a bumper pull caravan is the payload and space. It’s as good as a large motorhome… we have around 960Kg of payload available to use. One thing we wanted to do was move our two MiRider e-bikes into the ‘garage’ locker of the 5th wheel. Although I built a great rack for the VW Amarok towing a 5th wheel means I had to take that off. When I designed it I aways wanted it easily removable just in case I ever needed the full capacity of the pickup.

The garage space in the Dream Seeker is big enough to fit the two bikes without having to remove any wheels. On the pickup we already removed the seats and dropped the folding handlebars so this is the same with the garage space. I needed something that would allow me to ‘wheel’ the bikes in keeping the front wheels straight and at the same time retaining either one of the bikes in an up right position while the second bike is loaded.

I wanted something that could be installed and removed easily and could also be used in my workshop to store the bikes if required.

After a bit of mooching around the workshop I initially thought of using an old bike rack we had for the rear of our Land Rover Freelander…. a day spent disassembling and reassembling resulted in a heavy and awkward contraption that didn’t really do anything I wanted except hold the bikes.

Mk II

OK, time for coffee and a rethink. Day two. A flat sheet with rails seemed like a good start…. with a small end wall to stop the bikes going in to far…. extend the rails up the wall to hold the front wheels upright would work. I needed to leave a gap for part of the steel chassis of the 5th wheel…. a plan was forming… more coffee.

I’d worked out that if the bikes were 250mm apart, with the pedals folded and the handlebars folded they would pass each other with ease. I off set this slightly so the edge of the plywood would lie flat right next to the rear chassis cross member and left a gap so the short rear chassis rail would pass through the middle. The front wall was tapered either side so I could install the rack through the door vertically and then twist it 90 degrees to lie flat on the floor. To hold it in place I fabricated 4 aluminium plates that would drop onto the existing bolts in the rear chassis crossmember. These bolts were just long enough to allow me to drop a plate on and a second nut. This way I didn’t have to touch the original bolts… they were still to the factory torque.

I thought about clear coating the stand…. then thought about a brush on wax shaded to match the Dream Seeker’s woodwork…. In the end I use some old exterior white hard coat gloss… several coats in fact. One less old paint tin in the workshop! I think that it looks OK and installed in the garage looks bright and clean… for the moment!

I added a ratchet strap, secured at both ends and cut short enough to allow me to hold the bikes down but not get in the way when loading or unloading.

To stop the two bikes pulling together a simple length of oak with a round cut out in each end holds the bikes 250mm apart.

Fitting into the Dream Seeker was easy enough and I installed the fixing plates once I was sure everything fitted in OK.

The bikes fit in perfectly and are held securely. For security I have taken measures that secure the bikes directly to the chassis in two locations and with the bikes in the garage make it damn difficult to even get access to try and defeat them. Obviously I’m to going to show this.

Bikes installed…. and still a bit of space to fit locate the two seats and bike helmets. So off to Sutton-on-Sea soon to test them out!

P.S. While I was at it I also installed two 240 volt sockets in the garage so we can plug the chargers in if needed. Although my preference for safety is to charge the bikes outside the Dream Seeker. I installed the sockets near the opposite door so they will reach the bikes while they are under our awning…. or allow us to power an electric griddle plate under the awning. Always thinking.

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Adapting Our Bike Rack for e-Bikes

31 Tuesday May 2022

Posted by Simon Barlow in Accessories, Amarok, Bike Carrier, Bike Rack, e-bikes, MiRider, Modifications, VW Amarok

≈ 4 Comments

Tags

Bike Rack, e-Bike, MiRider, Modifications

Getting to that certain age brings on some restrictions…. My left knee is a bit suspect and Sue’s hip is not as ‘hop’ as it was anymore, This meant of we haven’t been using our bikes as much and as Sue has now officially retired and Henry has settled in to caravanning we are getting out and about more in the caravan.

We had been mulling over e-bikes for a while and after being influenced by John & Mandy who used to live in the next “village” to us, watching Neil and Emma from Urban Vanlife and having a long conversation with a gentleman who was also staying at Wirral Country Park who had bought two MiRider One bikes for himself and his wife lead us to paying a visit to the MiRider factory in Wigan.

We had a try… and liked them almost immediately. One big question for me was would they mount OK on our existing rack above the bed of the Amarok. The guys there were great and allowed me to fit one of their test bikes and take some photos. It only needed a few tweaks here and there to accept the MiRider bikes without any issues.

Two days later we went back to pick our new bikes up. In the realities of todays internet, full disclosure – we paid full price for these two bikes, no discount, no “freebie’s” etc. so what I will say about them when it comes to a review will be honest comments.

The bikes fitted onto the racks easily, however I did want to move them forward as the existing setup was for two full size cross bikes which required some rear overhang. Moving to the MiRider e-bikes gave me the opportunity to move the bike mounts forward.

You can see the rear overhang in the photo above and the available space at the front. Sliding the rails forward and relocating the wheel mounts allowed the bikes to easily position forward of the rear tail gate.

The thing that now had me thinking was the weight distribution. The rear wheel is obviously heavier than the front, as it contains the electric motor and the battery is held in the frame forward of the pedal crank so weight across the two wheels is pretty much even. However, the overhang of the mounting rails meant the front wheel was well forward of the main cross bar.

This really could do with a support. So after putting my thinking cat on…. nope Henry wasn’t;t very helpful… In the best Baldrick fashion I came up with a cunning plan. The front of the pickup bed frame is quite strong and the strength was increased by the aluminium box that the Roll-N-Lok cover fits into.

I cut two pieces of 1.5mm steel sheet and bent them so as to fit under the lip of the Roll-N-Lok cover resting on the frame of the pickup bed and bent them to form a support under the bike mount rails. I made a couple of stop blocks out of recycled plastic to hold the supports to the mount rails.

The design means I can still remove the cover for the Roll-N-Lok to service it and I don’t need to use any tools to remove the brackets if I want to remove the whole thing from the pickup bed… just the 4 Thule key locks to release the whole bike rack from he mounting pads.

I gave the two brackets three coats of spray-on truck bed liner and let them harden for a couple of days before installing. Hopefully this should be enough.

All in, I think it looks OK and the functionality of everything still works. The bikes are secure with no flexing in the mount. We still have room for a narrow roof box or mesh cargo tray between the two bikes if we need more room. I always have the option of moving the bikes to one side and mounting a standard Thule roof box if we really get pushed for space.

Another little thing we can do is plug the bikes in to charge while travelling. I’m not sure how handy this will be, but its there just in case.

I hope this gives you some ideas for e-bike mounting options of your own. For us, it’s next stop Bridlington for a few days to do a bit of testing.

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    Please look at my very last post on the blog

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    I’m so sorry. My sincerest sympathies go to you and your wife Sue. Your ideas and advice have been so…

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    very sorry to hear this. Your posts have been very informative and enlightening providing an in depth view on different…

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