Understanding the dynamics of towing

This article is designed to give you an insight into what’s going on when you are towing a caravan. No matter if it is your first time or you are seasoned veterans, I hope that there will be something here that expands your knowledge and helps you understand what’s actually happening when towing.

I won’t go into what the maximum weight your vehicle can tow, there are lots of guides available on the Internet for this and how to understand the match between tow vehicle and caravan. There are also guides that tell you what you can legally tow with your driving license.

This guide has been written in response to some of the questions that have been asked on various forums and has been updated several times since it first appeared as an article on one of the UK forums.

The Basics

Under acceleration or braking, if the caravan is in line with the vehicle, the forces acting will always be in a straight line, however, if the caravan and towing vehicle are not aligned the forces under breaking conditions will have a different effect.

Caravans have two types of braking systems – “over-run” and electronic. Electronic brakes are more common on continental and American caravans and not often found in the UK. The most common system in the UK is the “over-run” type brakes. There is also a hybrid of this, one of the well-known caravan chassis and hitch manufacturers offer a stability system. This is a device to electronically operate the caravan over-run brakes in the event of the caravan becoming unstable whilst being towed. We will concentrate on the most common type, over-run brakes, but the effects are almost the same no matter what braking system you have.

Caravan “over run” brakes are operated by compressing the coupling against a tension device, once the tension device compressed, the brakes are activated by a system of levers or cables applying force to the brake shoes in the hubs on the axle, slowing the caravan down. As the caravan slows, the force on the tension device is reduced releasing the breaking force. In a perfectly maintained system, the manufacturer calculates the maximum force required on the breaking system and create a tension device to give the correct forces to enable the most efficient braking and to reduce the “pushing effect” on the towing vehicle to only the force required to activate the braking system therefore helping to prevent it from becoming unstable.

However, there are limits, if a caravan is overloaded for example, the tension device may not be able to resist the mass of the caravan pushing into the rear of the towing vehicle and the force acting on the brakes may be more than the designer allowed for and lead to the caravan wheels locking up completely. Tyres also have an affect, if they are badly maintained (under or over inflated, worn tread etc) the grip on the road surface will differ to the manufacturers original calculations and will affect the efficiency of the braking system.

If the caravan is off to one side, under braking, the force transmitted to the tension device will not be in direct line and therefore have a slight reduced effect. In addition, the force acting on the car will have the effect of trying to “push” the rear of the car in the opposite direction, compounded by a slight reduction in the loss of efficiency of the caravan braking system.

Another effect on braking efficiency is the forces acting in a vertical axis. If the caravan and towing vehicle are correctly matched, the hitch height (see “Understanding all about tow ball height…”) will be in line on both units. Therefore any forces transmitted during braking will be in line, but we will see shortly why this might not be the best position.

If the caravan is “nose high” this can have an effect under braking and reduce the stability of the towing vehicle and caravan. The normal cause of this is the hitch height on the towing vehicle being too high, even with the correct nose weight, this could cause instability problems. As can be seen (right) we have a similar situation to braking with the caravan not being aligned with the towing vehicle. In this case, the forces acting as the caravan “pushes” into the rear of the braking vehicle are not in line and have the slight effect of trying to “lift” the vehicle’s rear end. This is also compounded by the fact that under braking, the vehicles centre of gravity moves forward, transferring weight to the front wheels and off the rear wheels so the rear of the vehicle is already lighter than in a normal towing condition. However it is very unlikely that the hitch height will be high enough to cause significant problems. Like braking while the tow vehicle and caravan are not aligned (above) it will reduce the efficiency of the over run brake hitch slightly too.

In practice it is unlikely that the hitch hight will be high enough for this to be an issue but it is worth mentioning so you can appreciate that there are numerous things, however small that can affect the overall stability of the tow vehicle and trailer combination. 

The centre of gravity of a caravan is designed to be as low as possible to make it tow as safely as possible. Good advice is always to load heavy items on the floor – awnings etc and keep the overhead lockers free from heavy items. Due to the way the caravan is constructed and if correctly loaded the centre of gravity is always in front of the axle and above it. However, because of the distance between the centre of gravity and the hitch, the effect of braking (or accelerating) means in practice there is a limited change in the nose weight. This can be demonstrated quite easily, if you put a 20Kg weight directly over the axle and measure the nose weight, then move the 20Kg forward by 500mm the actual increase in nose weight is only a few Kg’s. Under braking the whole mass of the caravan moved forward slightly but because of the lever arm distance from the pivot point (the axle) to the hitch, the actual weight transferred to the hitch is not excessive. The height of the centre of gravity above the axle will affect the transfer of weight, the higher the centre of gravity the more weight will be transferred. The height of the centre of gravity above the axle is also important for lateral (side to side) stability.

It is a good idea then that we tow with the caravan slightly “nose down” and here’s why.

Under braking, the direction of force acting on the towing vehicle from the caravan will be in a slightly downward direction, increasing the load on the rear wheels of the towing vehicle. We know from above, under heavy or emergency braking that the centre of gravity of the towing vehicle moves forward and pitches the nose down increasing the load on the front wheels and reducing the load on the rear wheels. Similarly the forward shift of the caravans centre of gravity will increase the nose weight. By towing “nose down” when braking, the caravan’s acting line of force, resists this and imparts a further downward acting force on to the rear wheels and effectively increasing the grip on the road surface. This has two advantages: firstly, it will resist any tendency for the rear wheels to lock up as the increased grip will resist the force of the brakes and keep the wheels turning, improving overall brake efficiency of the vehicle. Secondly, if the caravan is out of alignment with the towing vehicle, the increased grip will help resist the lateral force imparted on the rear of the vehicle that wants to push it sideways, therefore reducing the chances of “jack-knifing”.

However we also have to consider something else. Vehicles always have larger brakes at the front than at the rear and there is a good reason for it. The designers take into account the ‘weight shift’ under heavy or emergency braking and know that they can put much more braking effort into the front axle than the rear. So if the caravan imparts too much nose weight under braking, although the rear brakes on the vehicle are assisted by extra load pushing down, the braking ability of the front axle is reduced as the centre of gravity change (weight shift) in the braking action is reduced.

This is one of the reasons there are nose weight limits on the tow hitch of the towing vehicle. It’s not the strength of the tow bar or tow ball, but the manufacturer has determined what the maximum load can be for all sorts of reasons including what effect it will have on the braking efficiency and performance of the vehicle.

It’s all a balancing act, so don’t exceed the vehicle or caravan nose weight limits, or load the caravan above its MTPLM and keep all your heavy items in under seat lockers.

Understanding a twin axle

There are two basic types of twin axle systems, the first is more complex and is usually found on larger trailers, such as car transporters, builders plant and heavy flat-bed trailers that are designed for weights up to the 3500Kg limit.

In these, the two axles are crossed linked by a block that is allowed to pivot, so as any increase in weight on one axle is partly transferred to the adjacent axle, so that any pitching movement or unbalanced load will, within limits maintain equal weights on both axles and both wheels will maintain contact with the ground. It is still however important to maintain sufficient nose weight on the hitch.

The second system, is basically two single axles mounted on the same chassis. The suspension is a lever arm with a wheel hub at one end and at the pivot end it can be a torsional tube or a square shaft inside a box with rubber packing providing the suspension.

The most common suspension is shown below. The suspension operates by compressing the rubber packing strip inside the chassis box section (axle) as the pivot arm moves up and down with the wheel hub attached at the end.  This is a very simple solution and is light weight in construction, low maintenance and there is very little to go wrong. This suspension system is un-damped and one of the upgrades often sought is to add shock absorbers to reduce any oscillation.

This system is fine for single axle outfits, however it does have certain limitations when two of these are combined to create a twin axle caravan or trailer. Lets have a look at the suspension again, with an unbalanced caravan. As the centre of mass is moved this has the effect of increasing the load on one axle and reducing the load on the other, and is the reason why the axle load rating is often reduced when used in twin configuration.

There are a number of factors to consider now. For simplicity if we consider  the effects in an uncoupled trailer. The tyres fitted to a twin axle will have a load rating, just as tyres fitted to a single axle caravan have, however, we are now distributing the load more on to one axle than the other, so if for example the caravan maximum load is 1600 Kg and in a balanced condition, there will be a 800Kg load on each axle. If the tyres are rated for 500 Kg, this is within limits  (remember 800 Kg on an axle means a load of 400Kg per tyre) However, if the caravan is loaded with the centre of mass too far forward, the load on the forward axle now could be 1000Kg and on the rear 600Kg. A 1000Kg load on the forward axle is at the maximum for the tyres rated at 500Kg.

Assume the distance between the wheel hubs is 1000 mm and in balance, the centre of mass is 500 mm, directly between the wheels. This will be our datum, so in balance it will equal zero.

So, we can now work out the moments:-

It can be seen that by moving the total mass of the caravan forwards by 31.25 mm, the loading on the front axle increases by 50 Kg and on the rear reduces by 50 Kg. Moving the total mass of the caravan forward by 62.5 mm will increase the load on the front axle to 900Kg and reduce the rear to 700Kg.

Now, in practice, we can’t move the total mass of the caravan forward, what we can move is the items we store in the caravan. So, our maximum mass for the caravan is 1600Kg and the Mass in Running Order for the caravan is 1400Kg, so we are allowed 200Kg for the awning, supplies, folding chairs, clothes etc. How will this affect our calculation? Well if we use exactly the same table as above only this time, we calculate for the 200 Kg movable load. The 1400 Kg MIRO weight will not change as we now assume that everything else in the caravan is fixed in position.

It can now be seen that moving the 200Kg load forward by 250 mm has the effect of increasing the load on the front axle to 850Kg and reducing the rear axle load to 750 Kg. Move the load forward by 1000 mm and the load on the front axle is now 1000 Kg and on the rear axle it has dropped to 600 Kg. The front axle is now on our maximum tyre loading of 500Kg! Obviously this is in an uncoupled trailer, as it’s easier to calculate. Once coupled to a tow vehicle some of the forward loading will be taken up by the tow vehicle hitch.

One additional factor to consider is the brakes on a twin axle caravan. On early twin axle caravans some brakes only affect one axle, usually the front one. We have to take into account that some pitching (the caravan rocking front and rear) when towing due to undulations in the road, potholes etc, so manufacturers often specify a minimum nose weight (please check with the manufacturer of your caravan for more information) to ensure that even in a pitching motion, there is sufficient load on the braked axle for the brakes to work efficiently as the manufacturer intended.

However since October 1982 all wheels must be braked on a twin axle caravan or trailer that has a weight rating above 750Kg.

Nose Weight.

It does not matter if you have a single axle or twin axle caravan, there are four things that need to be checked:-

• The manufacturer of your vehicle will have specified a maximum nose weight that can be applied to any towing hitch installed on the vehicle.

• The manufacturer of the towing hitch will have specified a maximum nose weight that can be applied to the tow bar.

• The manufacturer of the hitch fitted to your caravan will have specified a maximum nose weight that can be applied through the hitch.

• The manufacturer of your caravan will have specified the maximum nose weight that can be applied.

For some vehicles, the recommended nose weight loading will be the same as the tow-bar loading as they are usually manufactured as “OEM” parts for the vehicle manufacturer. Sometimes though, the tow-bar might have been an after market fitting and will carry the relevant EU approval, BUT might have a different nose weight loading to the original equipment fitted tow-bar. It is essential therefore you check both. In most 4 x 4’s (Land Rovers for example) the maximum nose weight can be as high as 150Kg, but most of the popular hitch types the limit is 100Kg. Some caravan manufacturers recommend a maximum nose weight of 80Kg.

It is imperative that you check the limitations of the vehicle, tow-bar, hitch and caravan, before going any further. Write your figures in the following table :-

In the examples, I will use typical figures, these may NOT be suitable for your vehicle and caravan combination! Once you have obtained the four values, you can now work out what is the maximum nose weight limit you can use. Here is an example:

In this case, the maximum nose weight that can be used is 85 Kg. It is always the lowest weight in the table!

With the caravan perfectly loaded and all the weight in the middle, it should balance on its main wheels… But this is not an ideal situation. The caravan is not stable and the slightest force acting on it will tip it one way or another. To stop this happening, an off set in the centre of gravity is used, simply by loading the caravan with the weight slightly forward. For single axle caravans, this is already done to some extent by the manufacturer when he designs the caravan. It will have been designed with a slightly forward “C of G” or Centre of Gravity.

We can calculate where to put the load inside the caravan to obtain the correct nose weight, but in practice, it is easier to just simply weigh the caravan at the point of the hitch. There are special gauges to do this, but simply using a pair of bathroom scales and a short piece of wood placed between these and the tow-hitch can achieve the same results.

Measuring the nose weight on any caravan or trailer should always be done on level ground. First, we need to ensure the tow hitch on the caravan is the same height as the tow ball on the towing vehicle to be used. This is achieved by simply adjusting the jockey wheel up or down. Make sure the caravan handbrake is ON!

Next we want to measure the height between the top of the bathroom scales and the underside of the caravan tow hitch.

Measure from the scales to the underside of the hitch. If you intend using a section of broom handle so it fits inside the hitch, don’t forget to allow for this measurement.

Once you have the length, cut a piece of wood 50mm x 50mm section to length. It is now a simple case of standing the piece of wood on to the bathroom scales and slowly lowering the hitch on to it by winding the jockey wheel up. Don’t forget, you MUST chock the wheels first to stop the caravan moving and then release the handbrake BEFORE starting to lower the hitch onto the wood. “Why?” I hear you ask, well, if the handbrake remains on, the pivot point isn’t actually the axle, it is the point where the tyre touches the road surface and with the handbrake on all you will be doing is turning the wheel slightly to let the nose come down, its not actually pivoting and, if you chocked the wheels, it will not roll forward slightly and you will get the correct reading on the scales!

Once the jockey wheel is clear of the ground, you can now simply check the nose weight by reading what is on the bathroom scales. If the reading is higher than you want, lower the jockey wheel, apply the handbrake and adjust the load in the caravan by moving something forward of the axle back a little towards the rear.

Now let’s think about that for a moment. What could happen, is to get the correct nose weight, you could have to move a lot of stuff to the rear, in fact too much stuff too far to the rear. What are the effects of this!

When being towed, all caravans have a tendency to sway from side to side, either due to undulations in the road, the effects of cross winds, or more likely the effects of lorries and large vehicles overtaking. If there is a lot of weight at the rear of the caravan and the nose weight is correct, there is a fair chance there is nearly as much weight at the front of the caravan too!. Having extreme weight at the front and rear is commonly known as the dumbbell effect, the correct term is “Yaw Inertia”. As the two areas of mass are further away from the pivot point, it has a tendency to increase in oscillation rather than be damped by the force of the towing vehicle.

In order to reduce the dumbbell effect, it is essential to keep the mass towards the centre of the pivot point. It may mean just lying the awning on the floor directly above the axle, but in some cases, it might mean removing heavy items from the front locker and stowing them in the caravan or in the boot of the car. Moving any weight from the caravan to the towing vehicle is always a good idea. As a general rule, the heavier the towing vehicle and the lighter the caravan the easier it is to tow.

What nose weight should I use?

There isn’t a simple hard and fast answer to this. Nearly all the motoring organisations, caravanning clubs and towing associations recommend the following advice:

The Nose Weight should be between 5% and 7% of the loaded trailer weight.

Again, with some combinations of caravan and towing vehicle, the maximum nose weight specified by the vehicle could be less than the recommended 5% to 7% (This is usually with a light car and a heavy caravan, but be careful, there are some 4 x 4’s that have a surprisingly low nose weight limit)

As I said at the beginning, I won’t go into what the maximum weight your vehicle can tow, there are lots of guides available on the Internet for this and guides that also tell you what you can legally tow with your driving license.

Can I just load up to the maximum nose weight my car and caravan allow?

Yes you can… but hang on a minute, let’s think about this. Remember back at the start we went through some of the forces acting on the towing vehicle. In the braking example, we decided that towing slightly nose down was the best option, and we discovered that under braking forces, the caravan imparted a downward force on the rear of the vehicle, well this will increase the nose weight and if you are loaded to the maximum nose weight permitted for your combination, the act of braking will take your nose weight over this limit. Most of the components are engineered to take more than the specified limits, but to continually exceed this under braking will contribute to increased fatigue on all the components, in addition, the over-run system will be subject to increased lateral forces and may not work as efficiently or as smoothly as the manufacturer intended. So be careful if you are loading close to the nose weight limit.

Other Effects

“Dutch Roll” is a tendency for the caravan to not only pitch forward and backwards, but roll from side to side as well. This is usually most common on motorways where the inside lane has been worn down to two grooves by heavy goods vehicles. What happens is one side of the caravan will settle into a groove and the other side will ride on the edge of the adjacent groove. This will set up a rolling motion in the caravan, and will have the effect of trying to move the hitch from side to side. As the vehicle and caravan travel forward, the undulations will also set up a rocking backwards and forwards motion in the caravan, which has the effect of first lightening the load (nose weight) on the hitch, then increasing it. The combined effect of this is the caravan hitch will move in a circular motion first sideways then down, then sideways in the opposite direction and finally upwards again, repeating continuously. In some vehicles this can be felt more than in others (see Pt 2 for the reason) , and sometimes you can have a passenger that normally is OK, but when you are towing, might complain of feeling a little travel sick.

Usually, the effects of this can be minimised by changing your speed slightly. You might also notice a similar effect as a large vehicle overtakes you, it first draws you towards it as the flow of air round you and the vehicle cause a pressure drop between the vehicles, then a push away as the airflow changes and the new flow creates a pressure wave between the two vehicles.

Wind Loading and Nose Weight

One effect that is sometimes not considered is the effect of actually driving on the nose weight of the caravan. Any tow vehicle, no matter how aerodynamic, is when towing actually towing the equivalent to a house brick aerodynamically. There are some things that can be done to reduce the aerodynamic drag by the caravan designers when towing. The closer the caravan is to the rear of the car (sometimes called “short coupled”) reduces the turbulence created between the car and caravan as the car moves through the air. This is why sometimes you see articulated tractor units fitted with fiberglass infill pieces behind the cab to reduce the gap between the rear of the cab and the front of the trailer. For most caravans, there is little we can do, but we need to consider the effects on the caravan.

We are in effect, towing a flat wall into the wind, the effect this has on the caravan is to try to pitch it backwards on its axle, which as we know from working out the nose weight, moves the effective centre of gravity rearwards and as a consequence, will reduce the nose weight on the hitch.

Drag increases with speed, in fact drag is proportional to the square of speed ( R ∝ v2 ) so, in simple terms, if you are doing 30 Mph and accelerate to 60 Mph, the drag at 60 Mph will be four times the drag that it was at 30 Mph.

Now the formula for calculating power required to overcome aerodynamic  drag is:

 P_d = \mathbf{F}_d \cdot \mathbf{v} = \tfrac12 \rho v^3 A C_d

What this means is if you double your speed the drag increases by a factor of 4, but as you are now doing the work twice as fast (you have doubled your speed) the power required increases by a factor of 8. Effectively you will need eight times as much power from your engine to overcome the drag at 60 Mph than you did at 30 Mph to maintain constant speed.

What does this mean for nose weight? Well in basic terms, at 60Mph there will be more force trying to tip the caravan backwards. It’s not quite that cut and dried though. As the force of the wind on the front of the caravan tries to tip it backwards (red arrows below), it is stopped by the hitch, it can’t move up because its attached to the towing vehicle, therefore, the force is translated into two elements, one trying to move the hitch upwards reducing the nose weight, the second is converted into a force pushing down on the axle (yellow arrow below) which will also increase friction between the tyres and the road.It’s not quite simple enough to calculate these forces and effects. The effects are known by caravan designers and they try to mitigate some of these by designing the caravan to be as aerodynamic as possible and reduce the turbulent air at the rear of the caravan as much as possible. Again, they have to consider what will be towing the caravan, everything from saloon and estate cars up to big 4 x 4’s. They all will have a different effect on the air flow over and around the caravan.

Effects of Inclines.

The effect of an incline also has an effect on towing. If you park your caravan across an incline, and un-hitch the car, if you were then to take the hand brake off, the caravan will turn, so its hitch (assuming that the nose weight is correct) to point down hill… shortly before rolling off into the sunset! Lets have a look why.

The centre of gravity on an incline is angled directly downwards when looking from the front, and if viewed from above slightly off to one side in the direction of the downwards slope. If you were to take the hand brake off, as the centre of gravity is in front of the axle (it has to be because of the nose weight) there will always be a tendency for the hitch to move down the slope.

Now, if you are towing across the incline, the caravan will always want to push the rear of the car in the direction of the down hill slope. Farmers driving tractors are very aware of this and when they are towing farm machinery and traversing a slope, especially a wet grassy one, they always take extra care. It is highly unlikely that you will encounter an extreme slope, but to know about the effects beforehand is always a safety bonus. Remember earlier we looked at Dutch Roll… well this is one of the factors that can contribute to it. If you have one wheel in a “rut” caused by HGV’s and the caravan’s other wheel is not quite in the other rut, all things being equal, the caravan hitch will push ever so slightly in one direction, this can most often be felt as the caravan “hunts” from one rut to another, i.e. one wheel running in the rut, then moving over slightly and the other wheel then running in the rut. This has the effect of the hitch pushing the rear of the car from side to side as it transfers from one rut to another. A similar sensation can sometimes be felt on some trains.

Understanding the dynamics of towing – Pt 2

In Part 2 we look at the affects the wheel base length and tow bar length (rear axle to tow ball distance) has on towing your caravan or trailer.

Further Reading: A friend and noted fellow author of caravan books – Collyn Rivers has recently updated his article on “Caravan Dynamics“. While primarily based on caravans for the Australian market it is an excellent article and well worth taking some time out to read it along with a companion article: “Making Caravans Stable“.

Copyright © 2011 – 2020 Simon P Barlow – All rights reserved

26 thoughts on “Understanding the dynamics of towing”

  1. Very good info. I needed this, Thank you very much for your advice

  2. John Malcolm Wilson said:

    Hi Simon,
    I am well aware of the work done by Bath University and Bailey caravans . I have offered my van and the device free of charge to anyone who has the competence to market it and they would have nothing to lose if It does not do what I say. I have tested the concept on various caravan sites and had nothing but negative comments – I wanted to see if it was worth patenting. I think market forces are at work here,.
    engineers who asked where does your device get the energy to operate and how can it possibly sense the yaw to how do you apply a equal force a the centre of equilibrium – my word what is our country coming to. The energy is derived from the inertia of the moving vehicle, it is sensed from a simple rod connected to the tow vehicle, the latter question will remain my secret since this is what no one has been able to work out and this is what makes it Proactive and completely covers every aspect of uncontrolled sway. One of the main problems here in Europe that suppresses innovation is Type Approval that prevents existing modifications. I have been at pain to ensure that my device is completely overridden by the approved system on the caravan therefore it is classed as an accessory and can be retrofitted to any trailer with overridden brakes. On a test track it survived a 40 degree jackknife from 40mph which I was well pleased with, nothing on the market can do this and no electronic device can be regarded as proactive since they all require a number of oscillations before their systems can trigger by which time it would be to late.AlKO are very wrong when they say the forces at play cannot be mitigated – they need to stop thinking this way. My system is PROACTIVE and prevents a sway from starting long before it reaches a critical level.and it does not control speed – there are limits as my calculus workings have shown.

    PS
    When a sway occurs the appropriate individual brake is applied this has more than enough energy to steer the van back inline,however, if nothing else was done the return would be to much to keep it inline so the system has to apply an equal amount of energy to the opposite side wheel brake to maintain the inline position, this happens in milliseconds and the amount of force is a mechanical loop in other words
    as soon as the brake is kissed the brake automatically backs off.

    I’m sure you will need some time to think about what I have stated so be my guest.

    John

  3. John Wilson said:

    Very interesting and accurate but if I may add to this with something you may wish to consider. I am a qualified transport engineer and have been interested in vehicle stability for over 40 years and I became aware that no one had accurately described why a snake or uncontrolled sway occurs and this make it impossible to find a solution or cure. So I studied the problem and found from experiments and the use of high level maths (Calculus) that in all situations there are limits and these can be found by using the latter. I will try to be a brief as possible but hope you will be able to see for yourself my conclusions.

    When the trailer begins to oscillate from a side force it will rotate around the trailer axle, in most situations the tow vehicle will hold it steady, assuming all the correct measures have been established, This is not a true simple harmonic motion since there are tyres in a midpoint that prevent this. Now this is perfectly normal, however, if the side force is very high then the trailer starts to swing about the tow ball and the tyres begin to steer through the slip angles. and the force on the tow ball vector begins to push the rear tow vehicle harder until at the extreme ends of the swing the force is so great it momentarily applies the overrun brakes and this releases the energy built up from the swing thus catapulting the whole trailer at high energy across to the other side yaw and thus you have a situation that cannot be stopped in seconds – on average in just three swings and the whole combination is lost.

    I have developed a system I called “Differential Stability” that will prevent uncontrolled sway from ever starting. It does this by combining two control systems integrating each in a controlled sequence. The first is a powerful hydraulic sensing connection to stop small swings up to 3 degrees and then through an ingenious arrangement applies a braking force to an individual wheel on the trailer and because it activates at 3 degrees and above the trailer immediately responds and is checked and returned towards the inline position within a fraction of a second. This though would not be good enough because the trailer could swing back and go beyond the inline position. Therefore it applies a force equal and opposite to the swing at or on the centre of equilibrium to positively correct the sway. It does all of this without any electronics or motors involved in the operation. To date I have used this system on very harsh terrain and autoroutes across France and the pyrenees mountains for 18,000 miles where the continental heavy traffic is very high. It has never shown any sign of instability. Just to add to the mix I carry two electric cycles on the rear of the caravan and I can travel on the French Autoroutes at legal speeds of 80 mph but I usually cruise along at 70mph for economic reasons. My outfit is a 2007 Peugeot 407 HDi and the trailer van is a Bailey Pageant single axle all up weight is 3.2 tonnes. Nothing special but I do stiffen the rear tow vehicle with rubber to stabilize the hitch height, I would just add that my system does introduce a pitch suppression 5 times that of the ALKO friction hitch and I also have added dampers to the caravan suspension. No electronic offering can match the performance an security this offers – I always ensure loads are well placed and weighed but it will tolerate misjudgments and just complain but never loses control.

    • Hi John
      I’ve been looking at this for a while, hence my original articles. There has been a tremendous amount of work done by Bristol University in conjunction with Bailey Caravans around the stability of trailers. It might be worth having a look at their work. There is a great thesis written by one researcher for his Phd that is available on line.

      My good friend and colleague Collyn Rivers, who was an automotive design engineer involved in designing suspension systems for around 40 years in Australia has written extensively on the topic and recently published a new book covering the subject. (Why Caravans Roll Over and how to prevent it – http://rvbooks.com.au/)

      The situation is a little more complex than a single pendulum. It is intact a double pendulum ‘machine’. The first is pivoted on (or just behind dependant on two or four wheel drive) the centre point of the front axle and the second as you have described pivoted on the tow hitch. One key interaction is the phase change which is a cause for instability on the twin pendulum ‘machine’. Considerations for the first pendulum have to take into consideration the ratio between the distance between front and rear axles to the distance between the rear axle to hitch pivot point. Again consideration has also to be given to the choice of a solid beam rear axle with leaf springs or IRS setup with ‘coil over shocks’ (IRS does tend to behave less well when towing) as this has a marked effect not he the resultant effect of the second pendulum over the first. There are other factors too… slip angle of the tyres and roll centre height of the caravan and line of roll centre.

      I’d be interested to hear more on how you mitigate trailer swing.

      • John Malcolm Wilson said:

        Hi Simon,
        I am in complete agreement with your reply,however,much has been written on the subject yet there is still no solution to the problem from any industry source. I am fully aware of the work done by Bath university and I have offered Bailey caravans the opportunity to view my innovative concept, even offering to give my caravan free of charge with the device fitted to allow them to see what it can do alas they and others have never taken up the offer. There must be market forces at play here and perhaps they hope it will go away. I tested the concept on various caravan sites to find out the reaction from users the purpose was to decide if it was worth Patenting, the reaction was very negative so I have held back. Most simply were trying to find out how I made it work. I found much anger because I would not divulge the most ingenious arrangement to do what it does and I can tell you it is so simple it would take the industry by storm and just maybe stop people migrating to Motorhomes across Europe.

        When I first declared the concept here in the UK I was staggered by the response from so called engineers who asked where does your device get the energy to operate and how can it possibly sense the yaw to how do you apply a equal force a the centre of equilibrium – my word what is our country coming to. The energy is derived from the inertia of the moving vehicle, it is sensed from a simple rod connected to the tow vehicle, the latter question will remain my secret since this is what no one has been able to work out and this is what makes it Proactive and completely covers every aspect of uncontrolled sway. One of the main problems here in Europe that suppresses innovation is Type Approval that prevents existing modifications. I have been at pain to ensure that my device is completely overridden by the approved system on the caravan therefore it is classed as an accessory and can be retrofitted to any trailer with overridden brakes. On a test track it survived a 40 degree jackknife from 40mph which I was well pleased with, nothing on the market can do this and no electronic device can be regarded as proactive since they all require a number of oscillations before their systems can trigger by which time it would be to late. I’m sure you will need some time to think about what I have stated so be my guest.

        John

      • A few years ago I looked round at a number of different systems for electronic braking on caravans and one system in particular caught my eye as I thought it was quite clever in its simplicity – InSync Brake Assist. A number of units were made and there was even some interest by one of the main clubs. The unit was taken to Holland and tested there on one of their caravan test tracks… and the performance was convincing. I did intend to fit one to our caravan but it seems that market forces were brought into play and the unit ‘disappeared’ so to speak.

        Having driven trailers with electric brakes I’m convinced that it’s something that we should be working towards. I’m also convinced that some of the sway accidents might have been mitigated… it is human nature to apply the brakes if a sway is developing… even though you know not to the instinct is difficult to suppress. I know form my instrument pilot training that to suppress what your inner ear is telling your brain and holy rely on your eyes focused on the instruments is a skill you have to learn over many hours of practice.

        I did look at the ‘kit of parts’ available from Al-KO and I think it would be possible to install their electric brake back plates with the overrun brake system therefore conforming to UK/EU regulations and being able to use a brake controller in the tow vehicle. However an initial approach to Al-KO to understand if this was technically possible was met with stony silence.

        IKB must be spinning in his grave at the lack of engineering enterprise nowadays.

    • John

      This snaking and often consequent rollover is sadly only too common in Australia (over 250 in 2018). It is mainly as a result of attempting to tow up to 3.5 tonne by a tow vehicles of 2.5 tonne. All trailers here over 2 tonne (and that’s most of them!) have power brakes activated by the tow vehicle.

      Yaw build up finally causes the slip angle of the tow vehicle’s rear tyres to exceed the front – resulting in ultimate oversteer. This action has been well described by Bath University’s Prof Jos Darling. This can to some extent be counteracted by running the tow vehicle’s rear tyres at 50-70 kPa (7-10 psi) higher than the front. But the yaw forces created when a 3500 kg caravan starts to yaw at 100 km/h are so huge that rollovers are inevitable. Our caravan industry sadly has little technical knowledge re this.

      The ‘correction mechanism’ you describe is virtually that of the US Tuson Dexter system that applies differential braking such as to cancel the yaw. The UK/EU’s AL-KO system (that applies braking in bursts to all braked caravan wheels) seeks mainly to reduce the speed below that at which (what in effect is ‘chaotic’) action is triggered.

      Both makers, however, emphasise that the yaw forces are very strong and the no such mechanism can overcome the more basic laws of physics.

      Speed is a major factor in Australia – where tow speed limits are mostly 100 to 110 km/h.

      My relatively new book – ‘Why Caravans Rollover’ – and how to prevent them’ attempts to explain all in plain English – but includes a full theoretical explanation. I do also cover this issue on my website rvbooks.com.au.

      In essence, the issue is the 180-degree phase shift introduced by the overhung hitch plus what in effect is a positive feedback loop fueled by a yawing rig’s momentum.

      Collyn Rivers (rvbooks.com.au)

  4. Faye mathie said:

    Hi Simon we are newbies at this caraning. Could you tell me what we are doing wrong. I. Find that the motion of the caravan (a sort of lurching motion) is really getting to me when pulling the caravan. We have checked the tyre pressures, and tried putting extra 40kg in the front, but no difference. We are pulling a 978kg with a Subaru Legacy. 2.5 litre. Would appreciate any help. Thank you

    • Hi Faye
      There is usually some pitching motion when you tow a caravan, but a few things to check…

      Check the rear tyre pressures for the tow vehicle when towing in the vehicle handbook. Usually you have to increase the pressure in the rear tyres above the normal pressure.

      You need to check the maximum nose weight your vehicle and tow bar are rated for (the nose weight is the weight of the fully laden caravan imparts on the tow ball) There is a maximum weight (in Kilograms) that the vehicle and tow bar are rated for. Do not exceed this weight!

      You will now need to check the caravan and a simple way is using a pair of bathroom scales and a piece of wood about 100mm square and 350mm long. Place the scales and piece of wood under the caravan hitch and lower the caravan hitch down onto the block using the jockey wheel until all the weight if the hitch is on the wood. Read off the weight on the scales. From memory I think the maximum nose weight is 82Kg – please check this for your specific vehicle !

      Adjust the load in the caravan to around 5 to 10 Kgs below the maximum nose weight. Don’t place heavy objects rear of the axle to reduce nose weight as this makes the caravan unstable.

      Finally, it would be worth checking that the caravan is not overloaded. Have a look for a public weigh bridge in your area and take your caravan – fully loaded – and get it weighed.

      • It is not uncommon to find that people increase the tow vehicle front tyre pressures when towing. This is counterproductive when they already have less weight on them. It is usually necessary to increase rear pressures by about 5 psi and reduce front pressures by 3 psi. The main thing is to have pressure difference.

        Collyn Rivers
        Caravan and Motorhome Books
        Sydney – Oz.

  5. Wow what an article Simon, as a caravan newbie I have picked up so many hints and tips from this blog! Thank you. I’m sure I will find many more ideas and tips from your other articles!

    Andy

  6. Anyone considering towing a caravan or large trailer with a car, suv or pickup should read this to fully understand what is happening and why. Excellent article

  7. Great explanation Simon – I envy your writing style – accuracy plus easy reading.
    Collyn

  8. tony smith said:

    thank you really appreciate your response

  9. tony smith said:

    thankyou for writing such a detailed article I have just purchased a new family van 2970kg with a ball weight of 295 the ball weight was measured when our van was packed which included 180lts of water I would guess fully loaded the van would weigh 3400kg I tow the van with landrover discovery 4 on our first trip the van was pushing the car all over the road the van didnt seem to sway however the car felt like it was on tram tracks and my whole family could feel the van pushing us around now everything is packed to the front of the van the van and car are riding level on off road independent suspension thanks to the airbag suspension the landrover factory hitches sit allot lower than most 4wds they loop up from under the bumper there is an after market hitch that comes out of the bumper could this make a difference do you have any suggestions cheers Tony

    • Hi Tony
      I guess from your email address you are based in Australia as I don’t know of any caravans in Europe that are that heavy.

      The OEM Land Rover tow hitch is designed to be 350mm to 420mm from the ground when the vehicle is loaded (I think the Australian limits are the same as the European limits) and in Europe the maximum nose (tongue) weight for the Discovery 4 is 150Kg so if your 295 figure is correct you are exceeding Land Rovers limit.Additionally European Caravans are usually fitted with AL-KO AKS hitches which have a limit of 150Kg for the nose weight, but caravan manufacturers specify a 100Kg limit.

      Australian caravans are designed differently than European caravans in the fact that they usually have the axle(s) further back and to help control the nose weight usually move the main mass of the caravan rearwards… kitchen in the back, spare wheels on the rear bumper and because of this are less stable than European caravans.

      There is a website that you might find useful: http://www.caravancouncil.com.au/

      As I have no experience of Australian caravans except through my email conversations with Collyn Rivers, probably the foremost authority on towing and caravan stability in Australia, it would be difficult for me to offer any advice. Collyn’s website is: http://caravanandmotorhomebooks.com/

      It would be worth joining one of the Australian caravan forums: http://caravanersforum.com/ and asking you questions on there. I know Collyn is active on here from time to time.

      Sorry I can’t be of much help, although my Land Rover knowledge is fairly good I would hesitate to offer advice setting up for a caravan I didn’t know.

      Regards

      Simon

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